₹ 3,78,000Mild Steel (MS) Jacketed Chemical Reactor (Agitated Process Vessel)Product Overview
Engineered for cost-effective thermal processing in non-corrosive chemical environments, our Mild Steel (MS) Jacketed Chemical Reactors are built for bulk manufacturing operations. These vessels are highly utilized in industries handling organic solvents, petroleum derivatives, oils, lubricants, and non-acidic polymer resins. Fabricated from premium boiler-quality carbon steel plates (such as IS 2062 Gr.B or ASTM A516 Gr.70), these reactors combine high structural strength with uniform heat transfer capabilities at a significantly lower capital cost than stainless steel alternatives.
Key Performance Features
Heavy-Duty Structural Integrity: Constructed using high-tensile, boiler-quality Mild Steel plates designed to safely withstand heavy mechanical stress, high internal working pressures, and deep vacuum cycles.
High-Performance Thermal Jacket: Encased in an outer jacket (available as a Conventional Jacket or a precision-formed Limpet Coil System) engineered for high-pressure steam heating, hot oil circulation, or cooling water cycles.
Customized Agitation Dynamics: Equipped with top-entry agitator assemblies driven by high-torque industrial gearboxes. Impeller types are tailored to your process fluid's viscosity:
Anchor/Paddle Agitators: Sweeps the inner walls to prevent product baking/charring during thermal transfers in high-viscosity resin batches.
Turbines / Pitch-Blades: For efficient radial/axial flow during bulk liquid blending and chemical reaction phases.
Advanced Corrosion Barrier Coatings (Optional): For processes with mild chemical activity, the internal MS shell can be lined with specialized Epoxy, Glass-Lining (FRV), or Rubber-Lining to protect the underlying steel from localized rust or wear.
Technical Specifications
Technical Parameter
Industrial Standard Range / Options
Volumetric Capacity
500 Liters up to 30,000 Liters (30 KL)
Material of Construction (MOC)
MS IS 2062 Grade B, ASTM A516 Grade 70 (Boiler Quality Carbon Steel)
Design Codes Standards
Manufactured per ASME Section VIII Div 1 rules
Operating Pressure
Full Vacuum up to 10 Bar (Customizable based on process needs)
Operating Temperature
Ambient up to 300 C (Ideal for high-heat thermal oil applications)
Internal Surface Finish
Thoroughly wire-brushed, shot-blasted to SA 2.5 standards, and finished with heat-resistant primers.
Standard Nozzles
Heavy-duty main manhole, raw material charging inlets, nitrogen purging lines, thermal well ports, pressure safety valve (PSV) ports, and a flush-bottom discharge outlet.
Primary Industrial Applications
Resins Adhesives: Commercial manufacture of alkyd resins, polyesters, phenolics, and industrial-grade non-acidic glues.
Petrochemicals Lubricants: Blending, thermal cracking, and processing of heavy engine lubricants, industrial greases, waxes, and fuel additives.
Paint Coating Bases: Large-scale preparation of solvent-based binders, varnishes, and printing ink bases.
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