Quality Control
Price On RequestCreation of Mixing The system prepares mixing. Hence, recipe is created for particular yarn count ascertaining mix proportions of fiber varieties. Now count wise mixing budgets are prepared in consideration with the recipes Raw Materials Testing SQC department performs many important roles with respect to raw materials that consist of naming of quality parameters, benchmark quality standards, records quality parameters, provide grade and prepare requisitions. The quality benchmark contains parameter wise standard values and coefficient of variations in range. This system organizes the same. Raw material quality accounts for around 65 to 70 % of the cost and significantly contributes the quality of yarns. System permits creation of section wise general check points and routine tests System conduct in process testing to facilitate different type of test conducted in various sections at different stages of production. This starts with records blow room cleaning efficiencies indicating trash and lint percentages in case of cotton fiber. System has provision to study simplex breakages and record bottom, middle and top breakages separately and calculate total breakages /100 SPL / HR System perform simplex stretch study, machine and carded / combed yarn wise and calculate average, front and back, top and bottom, stretch along with stretch percentages for front and back row System perform UT-3 test to document nominal and actual count, count CV, CSP, U%, UCVB%, CVM, CVM [CV%], CVM [3m], CVM [3m] CV%, CVM [10m], CVM [10m] CV%, thin / KM NEPS / KM, total IPI hairiness, hairiness CV, RKM, RKM- CV%, elongation, elongation CV%, nominal TPI, actual TPI, TPI-CV%, TM and twist loss System allow ring frame breakage study with reasons and segregation of top, bottom, middle LHS RHS to calculate total breakages / spindle hour System allow ring frame step wise breakage study to calculate total breakages / 100 spindle / hour System permits peak spindle, D shaped, idle spindle percentages System documents shift wise ring frame fan waste percentage System document top and bottom apron damages ring frame / side / spindle wise System allow ring frame machinery wise instruction details and its monitoring Trial System allow trial study and viz a viz draw comparison Autoconer System allows classimate testing over auto coner machinery. The results are documented Ring frame Autoconer machine, count lot wise at bobbin cone stages indicating parameter on left or right position. System provide process checking over auto coner machinery count and lot wise in consideration with speeds, cone tip and conacity System creates clearer setting parameters and document UQC, UPC, UPM lot and individual drum wise System allow re-winding breakage study to calculate total re-winding length in km s and total breakages / 100 KMs. System indicates high joint cuts and low efficiency over auto coner machinery drum wise System allow drum wise cone hardness checks indicating bottom and top dia as well as bottom, middle and top hardness System perform bobbin vs. cone study in terms of percentage deviation, thick-thin places, neps, total imperfection and hairiness