Welding Controller in Pune (वेल्डिंग नियंत्रक, पुणे)

Micocontroller based welding controller with Primary Voltage and Secondary Current Feedback. 10 Schedules with multiple spot counters.Proven with Miyachi and Monitech USA weld checkers.Installed for Spot, Shock Absorbers, Seam applications. A Spot Welding Controller is a precision electronic device used to control and regulate the resistance spot welding process. It ensures accurate delivery of current, pressure, and timing to create strong, consistent welds between metal sheets. Widely used in manufacturing and fabrication industries, this controller is essential for achieving high-quality spot welds with efficiency and repeatability. 🔧 Key Features Precise Weld Control: Accurately manages welding current and weld time for consistent results. Programmable Parameters: Adjustable squeeze time, weld time, hold time, and current levels. Digital Control Panel: User-friendly interface with display for easy monitoring and setup. Multiple Welding Modes: Supports single pulse and multi-pulse welding operations. Energy Efficient: Optimizes power consumption without compromising performance. Built-in Safety Protection: Includes overload, overheating, and short-circuit protection. ⚙️ Working Principle The controller regulates the electrical current passing through two electrodes that clamp metal sheets together. When current flows, resistance at the contact point generates heat, melting the metal locally and forming a weld nugget. The controller precisely controls the timing and intensity of this current to ensure strong and reliable weld joints. 🏭 Applications Automotive body parts and assemblies Sheet metal fabrication Electrical panels and enclosures Battery tab welding घरेलू appliances manufacturing ✅ Advantages Consistent weld quality and strength Increased production speed Reduced operator dependency Lower energy consumption Suitable for both small and large-scale operations 📌 Conclusion A Spot Welding Controller is a vital component for modern welding systems, delivering precision, efficiency, and durability. It enhances productivity while maintaining uniform weld quality, making it indispensable in industrial manufacturing processes.

We are an unparalleled name in offering a premium quality range of Resistance Welding Controllers. This welding controller is designed and developed under the guidance of skilled engineers as per the set industry norms. The offered equipment is highly renowned for its high efficiency, optimum performance, dimensional accuracy and longer service life. We offer this welding controller in different specifications to meet the varied needs of clients at leading market rates. Features: Smart weld monitor gives signal instantly if the welded spot is not OK Welding controller supplies stable welding current by secondary feed-back constant current method Resistance welding controller has spot welding, 2-head spot welding and seam welding compatibility Networking of up to 32 machines (optional) Parts of different thickness can be welded in the same welding sequence by setting multiple weld schedules 15 such programs can be set in this welding controller External schedule select Controller has self-adjustment for maximum current Large LED display gives instant view of the program Controller has 3 easy-to-operate counters to aid in systematic quality control and tip dressing schedules Up and down slopes Resistance welding controller can be retrofitted to your existing machines

3W-OL/15 :Three consecutive programmable weld timings preheat (W1), weld (W2), anneal (W3) with intermediate cool timings in one weld schedule to achieve high quality splash free welding.WCU/15 :Programmable WELD Time and Cool Time in a schedule. Non-Volatile Memory (EEPROM) to store up to 20 weld schedules. Easy to program with UP/DOWN and ENTER keys. Values programmed are indicated by a two-digit LED display. Individual operations within a weld schedule indicated by LEDs. Key lock switch provided for SET and RUN mode. Timings settable in terms of HALF / FULL cycles of mains supply frequency to achieve better resolution. Half cycle =10msec / cycle for 50Hz supply. OR Full cycle = 20msec / cycle for 50Hz supply. Precise time and energy control ensures consistent weld quality. ONE CYCLE and REPEAT CYCLE mode selectable by toggle switch. WELD / NO WELD switch provided on the front panel. Two weld schedules Externally Selectable by Two Foot Switches. This features is suitable for spot welding Guns and multispot welding machines. Dual Gun operation option available. Non-Volatile Memory (EEPROM) to store up to 20 weld schedules.

Micro Processor Based Seam Welding Controller Compact, user friendly microcontroller based circuitry. Suitable for any capacity thyristorised A. C. seam welding machine. Non volatile memory to store upto 15 weld schedules.Easy to program with the help of up/down and enter Keys. Values entered are indicated by two digit LED display.Individual operations within a weld schedule indicated by LEDs. Key lock switch is provided for program / run mode locking.

Stud welding controller is a machine that is used for welding studs of different shapes. This is a fast method for welding studs. Stud welding controller (12mm-28mm) is used for welding studs on material of high thickness. Stud Welding controller fixes studs strongly on a permanent basis. The studs don t break if it is bent to any directions after it get fixed.

Seam Welding Controller

Weld Process Controller Q4

555 Timer For Welding Control

Resistance Welding Controller

Smart Weld Monitor gives signal instantly if the welded spot is not OK. Welding controller supplies stable welding current by secondary feed-back constant current method. Resistance welding controller has spot welding, 2-head spot welding and seam welding compatibility. Networking of up to 32 machines (optional). Parts of different thickness can be welded in the same welding sequence by setting multiple weld schedules. 15 such programs can be set in this welding controller. External schedule select. Controller has self-adjustment for maximum current. Large LED display gives instant view of the program. Controller has 3 easy-to-operate counters to aid in systematic quality control and tip dressing schedules. Up and down slopes. Resistance welding controller can be retrofitted to your existing machines.

Stud welding controller is a machine that is used for welding studs of different shapes. This is a fast method for welding studs. Stud welding controller (6mm 12mm) is used for welding studs on material of low thickness. Stud Welding controller fixes studs strongly on a permanent basis. The studs don t break if it is bent to any directions after it get fixed.

Resistance Weld Controller

compact user-friendly micro controller based circuitry. double initiation foot switch, fs1 operates the solenoid valve and fs2 controls welding operation. non-volatile memory (eeprom) to store up to 15 weld schedules. easy to program with up / down and enter keys. A two-digit led display indicates set values. Individual operations within a weld schedule indicated by leds. key lock switch provided for set run mode. Weld / no weld switch provided on the front panel. timings settable in terms of half / full cycles of mains supply frequency to achieve better resolution. Precise time and energy control ensures consistent weld quality. relay contact output provided to actuate the motor drive of the welding machine.

Stud welding controller is a machine that is used for welding studs of different shapes. This is a fast method for welding studs. Stud welding controller (12mm-28mm) is used for welding studs on material of high thickness. Stud Welding controller fixes studs strongly on a permanent basis. The studs don t break if it is bent to any directions after it get fixed.

Resistance Weld Controller

Welding Weld Controls

Welding Machines Controller Pcbs

Welding Machine Controler