Armour Cable Machine

Laying armored machine

STEEL TAPE ARMOURING MACHINE COUNSTRUCTION The Tape Armouring machine is designed for Steel Tape Armouring of Telephone Cable Power cables. The machine consists of Pay Off Stand, Cotton Tapping Head, Steel Tapping Head, length Measuring Unit, Belt Caterpillar and Take Up Stand. PAY OFF STAND The Unit is constructed of high quality rolled Steel Section structural Steel and available in variable sizes to accomodate Drum of 1000 to 2500 mm DIN flange diameter. The stand consists two vertical column assembly and positioned on the base. The sliding of columns, lifting lowering of Pintles are motorised. The stands are supplied with Pneumatic/ mechanical disc brake for tension control of cable and for instant stopping. COTTON TAPING HEAD` The Taping head is fabricated from Steel plate structure on which 2/4 pads are tangeotially provided. A uniform and constant tension over the total pad dia available by self-adjusting brake device. The stepless lay adjustment is by Remote Controlled HMI+PLC. The direction change is left right by a lever-operated gearbox. The total machine stops when the tape ends or breaks. STEEL TAPING HEAD Largely dimensioned structure of a fabricated steel plate on which the pad holder, rotor are assembled. The head is suitable to accommodate 600/800 mm pad dia and has a self-adjusting braking device to maintain a uniform constant over the complete range of dia. The machine automatically stops in case of the Tape end or breaking. The lay adjustment direction changing is through the HMI+PLC lever operating gearbox. Suitable guide rollers are provided for the entry and exit of cables. LENGTH COUNTER MEASURING UNIT A 5-digit digital type length Counter meter with Guide Rollers is provided by all the Caterpillar units to measure the cable length. The counter meter is preset, an Electronic type with an accuracy +2%. HAUL OFF CATERPILLAR It consists of two flat belts driven by two smooth pulleys. Five pivoting shoes, operated by independent Pneumatic cylinders on either side to control the opening and closing of the Caterpillar jaws. A pneumatically operated tightening device maintains constant Belt tension. The caterpillar consists of heavy-duty cable guides at both entry and exit. Draw off speed and pulling force can be adjusted as required by a four-speed gear box. A built in control box incorporated all necessary pressure gauges, push buttons for good functioning of machine. TAKEUP STAND The general construction is like a Pay Off Stand. The Take Up stand is suitable to accept a drum of 1000-2500 mm flange dia. It consists of two vertical columns assembling and sliding over the base to hold the drums on pintles. Pintles are motorised for lifting and lowering and sliding columns are also motorised for Drum holding. A suitable traverse unit consisting 1 Horizontal Roller and two vertical Rollers mounted on Trolley is drive by a screw motor. The Take Up has an independent AC motor and is driven by a PLC panel and synchronised with the main drive traverse motor drive. MAIN DRIVE The main drive of the Armouring machine will be a 40 HP AC Motor to run the Cotton taping head, Steel Taping Head Belt Caterpillar Unit through a shaft timing belt pulleys. The drive will be controlled by the PLC panel and synchronised with the Take Up Stand drive. The control desk will have all the necessary signals, indicator, push buttons, etc, for the easy functioning of the machine.

The Armoring Cum Core Laying Machine is a specialized equipment designed for the efficient production of armored cables. It integrates the processes of core laying and armoring, enhancing productivity and precision. The machine features advanced automation for synchronizing the core laying with armoring, ensuring uniform tension and alignment. It accommodates various cable sizes and types, with adjustable settings for different armoring materials such as steel wire or tape. Equipped with user-friendly controls, the machine offers high operational reliability, reduced labor costs, and consistent product quality, making it essential in modern cable manufacturing.

Supertec armouring line's 400 mm to 630 mm

72 bobbins in one/two cages Bobbin size: 500 mm dia x 375 mm width (DIN) Specially designed armouring head In-line taping head for PVC / Copper / Steel Single capstan haul-off with fleet-ring 3500 mm Motorised pintle pay-off / take-up 3000 mm

1 Plus 4 Laying Cum Armour Machine with Takeup And bobbin .

Price on call