Azeotropic Distillation Unit

TKT Technology Services specializes in the comprehensive engineering, design, and optimization of Azeotropic Distillation Units (ADUs). These advanced systems are essential for separating liquid mixtures that cannot be purified by conventional distillation because they form an azeotrope (a mixture with a constant boiling point and composition). ADUs are critical in the fine chemical, pharmaceutical, and solvent recovery industries where high product purity is non-negotiable. We design chemically efficient and energy-optimized ADU solutions using carefully selected entrainers to achieve maximum purity, solvent recovery, and economic feasibility. Core Azeotropic Distillation Expertise Our engineering focuses on the complex process chemistry and column hydraulics required to break the azeotropic barrier: Design Focus Engineering Solution Provided Strategic Benefit Entrainer Selection Sizing Rigorous evaluation of potential entrainers (e.g., Benzene, Toluene, Cyclohexane, or specialized solvents) and precise calculation of the required entrainer-to-feed ratio. Purity Guarantee: Ensures the entrainer shifts the relative volatility enough to allow for separation. Process Simulation Advanced modeling using licensed software (like Aspen HYSYS/Plus) with specialized thermodynamic models to accurately predict vapor-liquid-liquid equilibrium ($\text{VLLE}$). Reliability: Guarantees successful separation performance before physical construction. Column Internal Design Specification of high-efficiency packing or trays to provide the necessary separation stages, often integrated with specialized liquid-liquid phase separation sections. Sharp Separation: Minimizes the required column size while achieving high-purity targets. Decanter Solvent Recovery Detailed design of the decanting unit (liquid-liquid separator) to efficiently split the condensed azeotropic mixture and recover the entrainer for reuse. Cost Control: Maximizes entrainer recycle and minimizes fresh solvent makeup. Heat Integration Optimization of the column's reboiler, condenser, and heat exchangers to recover energy and reduce the high utility consumption typical of multi-column distillation. Energy Savings: Reduces OPEX and improves overall plant thermal efficiency. The TKT ADU Advantage Custom Chemistry: We integrate chemical principles into engineering design, ensuring the entrainer selection is non-reactive and compatible with your process materials. Complex Phase Handling: Expertise in designing for systems that involve two liquid phases (VLLE), a common challenge in azeotropic separation. High-Purity Focus: Our systems are engineered to achieve purity for high-value solvents and ingredients. Partner with TKT Technology Services to overcome complex separation challenges with custom-engineered Azeotropic Distillation solutions.

The Unit has been designed to suit the customers requirement of combination of versatile reaction/distillation or combination for pilot plant work. This has a flexibility of working at atmospheric pressure as well as under vacuum. Typical unit has a reaction vessel fitted in a Metal Heating/Cooling bath having facility for heating and cooling both by means of Heating/Cooling Fluids as a media. The Standard system is equipped with stirrer having mechanical seal,a packed column on the side neck of the vessel, reflux divider, coil type condenser and or receiver system having a product, cooler, vent, drain and vacuum valves, Options of or speed variator by machanical variator or electronic variator can be provide. Receiver System is equipped with Product Cooler, Vent / Vacuum Valve and Drain Valve. The above units are available in 10 Ltr./20 Ltr./50 Ltr./100 Ltr./200 Ltr. Capacity with Spherical Reactor and up to 500 Ltr. capacity with Cylindrical Reactor.

Azeotropic distillation unit is provided by us to many of our customers is to break an azeotrope in distillation. Azeotropic distillation usually denotes the specific technique of adding new constituent to produce a novel, lower-boiling azeotrope that is heterogeneous. We construct the unit with the specification provided by the customers.

We have plant to handle Azeotropic Distillation of mixtures such as Iso Propyl Alcohol (IPA) WaterAcetonitrile (ACN) Toluene(Tol)Iso Propyl Alcohol Toluene(Tol)Acetic Acid WaterMethyl Ethyl Ketone (MEK) Toluene(Tol)

Azeotropic Distillation Unit

Azeotropic Distillation

Judicial mix of men machinery has enabled us to manufacture, export and supply Azeotropic Distillation Unit. Provided unit finds its wide applications for the distillation of azeotropic solutions for variegated industrial needs. This unit is designed and assembled under the stern guidance of our dexterous professionals using superlative quality components and state-of-art techniques in tune with international quality standards. We are offering this Azeotropic Distillation Unit to the clients in various capacities at marginal prices.Key Features:Optimum performanceEasy to operateLonger service lifeLower power consumption

Azeotropic Distillation Unit

Azeotropic Distillation Unit

Azeotropic Distillation

Azeotropic Distillation Unit

Azeotropic Distillation