Carbon Potential Control System

Inverters 2000 Watt

It is a Carbon Potential (CP) Controller designed specifically for carburisation control in the Heat Treatment Industry. It works in conjunction with INDUS 800 series oxygen probes. CP 402 takes its input from the oxygen probe (Sensor output and thermocouple output) and based on this computes the CP online. The calculated CP is now used to control the flow of the carburisation fluids to conform to the program set for carburisation. 50 programs can be set in the memory to be recalled locally or remotely. Calculates CP online Inbuilt PID algorithm for controls Memory storage for 50 programs Programmable Alarms Programmable with different levels of security Power failure detection Auto Purging Sensor and T/C failure alarm Inbuilt Temperature monitor

Advanced Carbon Potential Control System ensures precise atmosphere regulation in heat treatment furnaces. Enhances process consistency, quality, and energy efficiency.

NDUS model CP controller CP402 is a Carbon Potential (CP) Controller designed specifically for carburisation control in the Heat Treatment Industry. It works in conjunction with INDUS 800 series oxygen probes. CP 402 takes its input from the oxygen probe (Sensor output and thermocouple output) and based on this computes the CP online. The calculated CP is now used to control the flow of the carburisation fluids to conform to the program set for carburisation. 50 programs can be set in the memory to be recalled locally or remotely. Calculates CP online.Inbuilt PID algorithm for controls.Memory storage for 50 programs.Programmable Alarms.Programmable with different levels of security.Power failure detectionAuto Purging.Sensor and T/C failure alarm.Inbuilt Temperature monitor.

INDUS model CP controller CP402 is a Carbon Potential (CP) Controller designed specifically for carburisation control in the Heat Treatment Industry. It works in conjunction with INDUS 800 series oxygen probes. CP 402 takes its input from the oxygen probe (Sensor output and thermocouple output) and based on this computes the CP online. The calculated CP is now used to control the flow of the carburisation fluids to conform to the program set for carburisation. 50 programs can be set in the memory to be recalled locally or remotely. Calculates CP online. Inbuilt PID algorithm for controls. Memory storage for 50 programs. Programmable Alarms. Programmable with different levels of security. Power failure detection Auto Purging. Sensor and T/C failure alarm. Inbuilt Temperature monitor.

CP Controller with PID Profile Programmer Rajan Oxyprobe CPController model is an instrument meant for measuring Carbon Potential in Heat Treatment Furnace. It consists of two parts CP Controller and Oxygen (Zirconia) probe. The CP controller is microcontroller based and can be powered by mains supply. It takes as input mV (millivolt) from the Gas Probe and measures Carbon Potential (CP) around sensors. CP is calculated from Probe mV, Temperature, CO and displayed. The output from the probe is fed into the analyser through connecting cable. It provides 4-20 mA signal proportional to CP (0 - 1.50%) It has inbuilt PID Profile Programmer to control CP in the furnace atmosphere It has inbuilt Relay and set limit programming facility, to control electrical load Technical Specifications Measured Parameter Principle of Measurement Carbon Potential CP Zirconia (Oxygen) Sensor Temperature K-Thermocouple 0 - 1100 C mV 0 - 1200 mV Measurement Parameter Parameter Range Resolution CP 0 1.50 % 0.01% Temperature 0 1200 C 1 C Relay Output 5A Contact rating C, N/O, N/C Analogue Output 4 20 mA Proportional to CP 0 1.50 % Optional Feature Size 96 x 96 mm Power Mains 110 / 220 V AC Key Board Key board 4 nos. Keys Display 4 digit LED Seven segment type

Fully Automatic Programmable Carbon Potential Controller

Carbon Potential Controllers

CP CONTROLLER 402

CP CONTROLLER

indus model cp controller cp402 is a carbon potential cp controller designed specifically for carburisation control in the heat treatment industry. It works in conjunction with indus 800 series oxygen probes. Cp 402 takes its input from the oxygen probe sensor output and thermocouple output and based on this computes the cp online. The calculated cp is now used to control the flow of the carburisation fluids to conform to the program set for carburisation. 50 programs can be set in the memory to be recalled locally or remotely.

Carbon Potential Controllers

The Heat Treatment industry in India is growing by leaps and bounds. However, increasing customer awareness, the rising costs of carburizing fluids and energy are causing Heat Teeters to be increasing conscious about Incorrect Carbon absorptionIncorrect case depthInsufficient case carbonToo much carburization resulting in fracturesToo much energy consumptionToo much fluid consumptionToo many reworking The Fykays Automatic Programmable C-Pot controller is the perfect solution to all the above problems. . FYKAYS MICROPROCESSOR BASED C-POT CONTROLLER: The C-POT CONTROLLER works on the well proven Zirconia sensor principle which enables detection of Oxygen in the furnace from PPM level to PPB levels. The C-POT CONTROLLER has been specifically developed to monitor the precise Carbon Potential in the furnace atmosphere whether it is Pit type, SQ or a Continuous furnace. Whether a manual system is opted for, or a fully automatic unit with multiple cycles, Fykays C-POT CONTROLLER enables heat treaters to achieve high standards of Carburizing, Carbonitriding etc operations. Some salient features of the system are: Multiple segments are within the capability of the C-POT CONTROLLER, in terms of carburizing, Diffusion, Soaking etc.The multi segment programmable controller provides for Nitrogen sealing of the job during soaking.The C-POT CONTROLLER helps to regularly achieve high product homogeneity, reduction of enrichment fluid and reduced energy consumption and most importantly avoid any re-working.It is designed to accept dual inputs- from the thermocouple and Oxygen sensor.Four 1 displays showing RTC, C-POT value and temperature and operational status near the furnace enable the operator to precisely control his schedules.Extremely easy to install and operateCan be installed within a matter of hoursVirtually maintenance free PROGRAMMABLE C-POT CONTROLLER FROM FYKAYS ENGINEERING (P)LTD. 2014It comes with a lot of built in features like RTC, Hi- Lo Oxygen set points indication facility, Trial output for fluid feed control, time proportionate ON/OFF control, system alarm for thermocouple failure, Probe temperature over range and very high probe cell voltage, etc.Data logging, alarm indications, computer compatibility etc. The basic components of Fykays C-POT CONTROLLER are as follows: Oxygen Probe: The Zirconia Oxygen probe which senses the Carbon potential in the furnace.C-POT CONTROLLER suitably panel mounted.The reference air systemThe electronic purging apparatusThe remote display: with Hi/Lo alarmTrim by-pass manifold.Accessories like special umbilical cord etc. Fykays C-POT CONTROLLER promises to reduce fluid consumption by as much as 20% and reduce energy consumption by about 10% and zero re-working. Under these circumstances, this system is a MUST for all carburizing furnaces particularly when the payback period for this system can be as low as a few weeks to a maximum of couple of months.

Cp Controller 402

carbon potential controller system