Clinker Cooler

Our reputed entity is engaged in offering Clinker Cooler.

The essential characteristic of a grate cooler is a layer of clinker spread on a more-or-less horizontal perforated grate, through which cold air is blown. The grate is made of steel, and the cold air keeps it sufficiently cool to avoid melting or burning. The clinker progresses through the cooler by moving more-or-less horizontally along the grate, and so the direction of the cooling air is roughly at right angles to the direction of movement of the clinker, and the cooler functions as a cross-current heat exchanger. This mechanism is inherently less efficient than a counter-current heat exchanger such as a rotary or planetary cooler, but there are distinct advantages: the hot clinker at the inlet is treated with cold air rather than partially heated air, so that a rapid quenching effect is possible, improving clinker quality by preserving reactive high-temperature silicate polymorphs. by using air in excess of that needed for combustion, the clinker can readily be cooled below 200 C. it is easy to tap off exhaust hot air streams in desired temperature ranges for use in other processes - e.g. calciner tertiary air or drying air for fuel or raw materials.

Coolers are used with rotary kilns to rapidly cool hot clinker or other materials exiting the kiln. The latest generation clinker cooler of Sinoma-tec has the characteristics of Three high and one low , i.e. high cooling efficiency, High transmission efficiency and high operation rate, super low wear. It has realized online maintenance and overhaul, and ensured the high operation

We bring forth for our clients Clinker Coolers that are specially designed to suit the varied needs of our clients. These coolers have first stationery grate that ensures fast cooling and efficient recuperation of heat. Our line of products offer trouble free performance for two to three years and requires minimum maintenance time cost. The other two mobile grates have new developed design grate plate These plates ensure maximum heat recuperation and good cooling effect to clinker Moving grates are capable of having clinker bed height of 500 to 1000 mm as per specific process needs Following are the salient features (prime specifications) of our range: Precision designed areasion system provided for maximum heat recovery Size : 17.5 Sq. Mtr. to 216 Sq. Mtr. Area Below 650C temp. of out-put clinker can be achieved No leakage Hydraulic drive system ensures smooth working Totally minimized maintenance: Saves cost and time Stationery grate with air blasters ensure eradication of snow-man formation and achieve faster cooling Special design for cooler roller and guide roller Installation of clinker cooler helps in saving energy costs

Innovative development of grate cooler technology This new cooler combines the best solutions for each of the two fundamental, mutually interacting functions a clinker cooler has to accomplish: Clinker conveying is based on the "moving floor" principleAeration is controlled by self-regulating valves High heat recuperation: Decoupling of wear effects from aerationWear if any will not influence aeration and heat transferSelf-regulating aerationSudden changes within the clinker layer are compensated automatically

Coolers are used with rotary kilns to rapidly cool hot clinker or other materials exiting the kiln.The latest generation clinker cooler of Sinoma-tec has the characteristics of Three high and one low , i.e. high cooling efficiency, High transmission efficiency and high operation rate, super low wear.It has realized online maintenance and overhaul, and ensured the high operation rate of the burning system.Sinoma-tec has developed and manufactured coolers to meet the capacity requirements of 1000 t/d ~ 12, 000 t/d production lines.

Industrial Clinker Cooler is extensively used to cool the clinker and extracted heat from hot clinker is supplied at secondary and tertiary air to kiln. Acknowledged for its optimum specific grate load, this ensures lower heat consumption. It is basically supplied in two independent entities inlet stationary inclined grate and reciprocating clinker grate cooler which are then joined together for achieving maximum recuperation of heat. Moreover, the cooler operates with no risk of "Snowman" formation as there are air blasters installed at front and side walls.

Grate Cooler

Clinker Coolers

Cement Clinker Cooler

Clinker Coolers

Clinker cooler

CLINKER COOLER

Clinker Grate Cooler

Cennet Cooler

Clinker Coolers

Our cooler have first stationery grate giving fast cooling and efficient recuperation of heat. First grate has trouble free operation for two to three years with minimal maintenance. Other two grate are moving which have new design grate plate giving maximum heat recuperation and good cooling effect to clinker. These moving grates are able to have clinker bed height of 500 to 1000 mm as per process requirement. New design side lip plate result in minimum clinker fall through and good life of grate plates. Latest version with proper areasion system to achieve maximum heat recovery. Size : 17.5 sq. mtr to 216 sq. mtr. Area. Out-put clinker temp. can be achieve below 80 C. No leakage. Hydraulic drive system for smooth working. Very less maintenance. Stationery grate with air blasters. Cooler roller guide roller design.

Pyrofloor -the great coolerinnovative development of grate cooler technology this new cooler combines the best solutions for each of the two fundamental, mutually interacting functions a clinker cooler has to accomplish: * clinker conveying is based on the "moving floor" principle * aeration is controlled by self-regulating valves. * high heat recuperation: o decoupling of wear effects from aeration o wear if any will not influence aeration and heat transfer o self-regulating aeration o sudden changes within the clinker layer are compensated automatically o no more fountains optimum aeration on the whole grate low wear: o no more perpendicular pushing surfaces that would be subject to wear o (almost) no more relative movement between clinker granules and metal parts o no cast wear parts.

The future of the cement industry is continuously changing due to the innovations of cement industry specialists. Claudius Peters has identified that the Clinker Cooler is one of the most maintenance and process sensitive areas in the operation of a cement plant and based on the experience of Claudius Peters' innovative design team, clinker cooling has evolved in the creation of a new Claudius Peters ETA Cooler.ETA Cooler FeaturesCompact design versus other grateless cooler designs No dust removal system requiredComplete autogeneous wear protection allowing for fabricated partsLong Strokes = low grate speed = less wear and maintenanceVariable stroke length/speed over the cooler width (fines fluidisation control)No conveying parts within the clinker material bedLess wear significantly reducing maintenance workNo obstructions to the clinker flow = high transport efficiencyConstant transport efficiently over cooler lifeUniform coolingControlled air distribution controlled side aeration with independent fanETA Cooler BenefitsLow construction height - virtually guaranteeing retrofit optionModular design - quick to install - minimal plant downtimeOptimum cooling and heat recoveryOptimal distribution of clinker across cooler widthLower operating costsHigh reliability

Clinker Coolers

Clinker Cooler

With the years of experience and vast knowledge, we are involved in dealing Clinker Cooler.

Pyroprocessing- Clinker Cooler Pyrofloor 2

Clinker Cooler Optimization

Industrial Clinker Cooler is extensively used to cool the clinker and extracted heat from hot clinker is supplied at secondary and tertiary air to kiln. Acknowledged for its optimum specific grate load, this ensures lower heat consumption. It is basically supplied in two independent entities inlet stationary inclined grate and reciprocating clinker grate cooler which are then joined together for achieving maximum recuperation of heat. Moreover, the cooler operates with no risk of "Snowman" formation as there are air blasters installed at front and side walls. Product Details : Minimum Order Quantity 1 Piece Automatic Grade Automatic Capacity Upto 1000 tpd Condition New Design Type Customized Material M.S Shape Granular or powder Highlights Specific Grate load:45 - 50 t/d m2 Designed cooling air: 2.0 -2.2Nm3/kg Clinker Required cooling air: 1.7 -1.8 Nm3/kg Clinker Provided with Inlet Stationary inclined Grate(ISIG) and Dynamic Flow regulator(DFR) Lower heat consumption/Kg Clinker due to High Secondary Air temperature which helps in intense burner flame High Tertiary Air causes good degree of Pre-calcination in Calciner and reduces fuel consumption. Working Principle CPG supply cooler in two independent entities which are joined together for maximum recuperation of Heat. A) Inlet Stationary Inclined Grate (ISIG): This is an inclined arrangement of specially designed anti spillage Grate plates, arranged in downward steps formation. These Grate Rows do not move. The Castable cover is shaped in such a way to have spread of hot clinker on grate without void. The high depth hot clinker bed is formed which is supplied with a concentrated Air load underneath. This results in quick and high grade heat recovery from clinker. This heat is supplied in the form of Secondary and Tertiary Air flow to kiln and Calciner at optimum proportions. B) Reciprocating Grate Cooler: As ISIG does the major heat recovery task, for balance Clinker cooling it is equipped with conventional Reciprocating Grate Cooler. Special features of ISIG/DFR over Conventional Inlet No Internal Ducting/manual Dampers Uniform Distribution Of Air Through-out the with Inlet Stationary inclined Grate (ISIG) Zone ensured By Dynamic Flow Regulators (DFR) Air Blasters Installed At Front Side Walls Eliminate Snowman Formation No Clinker Fall Through Special features of ISIG/DFR over Conventional Inlet No Internal Ducting/manual Dampers Uniform Distribution Of Air Through-out the with Inlet Stationary inclined Grate (ISIG) Zone ensured By Dynamic Flow Regulators (DFR) Air Blasters Installed At Front Side Walls Eliminate Snowman Formation No Clinker Fall Through