Turnkey Projects
Price On RequestThe ConceptWhat do Printing Allied Industries such as Sheet Fed Offset, Web Offset, News Papers, Tin, Flexo Roto Gravure Printing Machines, Lamination Machines, Steel, Textile, Plywood, Rexene Tannery, Glass, Foam Chemical, Plastics, Mining, Packaging, Food Beverages and Pulp Paper Mills, Manufacturing Industries have in common? Rollers constitute an important ingredient in their manufacturing process. Though the relative cost of these rollers in these industries are very meager, the impact on quality is phenomenal. But rollers like any other engineering product, face wear and tear. This wear tear ensues in the rubber constituent of the roller, thus making it unusable. What happens when one uses such worn out rollers? The Quality of the output deteriorates, which may lead to colossal losses, as the million dollar machines using worn out rollers are rendered useless! So what is the solution? REFURBISH THE EXISTING ROLLER Our proposal illustrate the expediency of SETTING UP ROLLER REFURBISHING UNITS in association with the technology leader THE PROCESS The worn out and unusable rubber coating of the rubber roller is removed and the surface of the roller spindle is cleaned thoroughly. The bounding agent is applied and the compound is wrapped on the Spindle/core, followed by curing and finishing of the roller to the required size with mechanical process using precision machines to achieve required hardness, elongation, resilience, tensile strength, surface finish, ink and water receptivity. The Rubber compound is the main raw material for this process and it is easily available in every part of the world. Costing anywhere between US$ 5 to 8 per Kg, which never exceeds 22% of the selling price of a refurbished roller. We at Zenith provides Ready to Use Rubber compound. THE POTENTIAL Many of the Industries in which rollers are used are witnessing a magnificent growth in the global economy. Take for instance the printing and packaging industry. Where there is civilization there are newspapers. Infact, as a country matures and develops, the growth in the newspaper industry de facto boosts up. Also to growth in population is providing an impetus to the multifold growth in this industry. Likewise, in the era of presentation and media hype, the role of packaging industry is overwhelmingly experienced by the successful enterprises. This emphasis of the exterior to reflect the quality of the interior has made packaging products omnipresent. In every field of commerce and business, the all pervasive presence of packaging products is encountered. This demand for packaging goods is resulting in a stupendous growth for the printing and packaging industry. Or let s take a look at the textile industry. The growth in consumerism across continents has given tremendous impetus to industries like fashion designing and fashion technology. What one wears on self and on environs is a statement of ones stature and psyche. This emphasis on fabrics that adorn us to the framework that define us has immensely stimulated the growth in the textile industry. With applications in so many burgeoning industries, the growth of Rollers are expected to be stupendous. And every roller sold needs to be refurbished over and over again to maintain the quality of the output. Even with so much potential and the fact that setting up a refurbishing unit is comparatively economical,