Continuous Rolling Mill

Dividing Shear Machine Continuous Mill

Basic design layout Consultancy Fully automatic / manual {as customer desired} Rolling flat, round, square, hexagon, tringle etc High production Light / medium / heavy bars Cutting, cooling handling equipment

The new Section Rolling Mill (SRM), which is one-of-its-kind, was recently set up in Tarapur, Maharashtra. This state-of-the-art facility is a nation-first being equipped with completely automated processes. There is no other industrial-scale unit of its ilk in the country.

Leveraging on the support of our dedicated workforce, we are able to put forth exemplary. The demand of offered mill stands is increasing at a rapid pace as these have precise design and are provided as per the patrons' given details. Moreover, we manufacture these mill stands by making use of high grade steel and other requisite material, sourced from vendors of high repute and by using modern machinery. Owing to which our offered mill stands have following attributes: Simple and compact designMinimum Maintenance

Continuous Mill

Rolls For Continuous Mill

Iron Mill Products

Continuous Mill

Continuous Casting Mill

Continuous Rolling Mill Stand

TOMORROW S TECHNOLOGY, TODAY THE VIRAJ SRM PLANT (scroll down to the bottom to download the detailed brochure) The new Section Rolling Mill (SRM), which is one-of-its-kind, was recently set up in Tarapur, Maharashtra. This state-of-the-art facility is a nation-first being equipped with completely automated processes. There is no other industrial-scale unit of its ilk in the country. What makes it so unique? Spread across 10 hectares, it boasts of some of the finest technology in the world s stainless steel industry with its Level - 2 Automation processes. Its online pickling facilities, and automatic labelling inter-alia packaging line, amongst other features, will enable it to manufacture more than 700 different shapes and designs of angle, flats and other profiles. And it complies with the high environmental standards of modern stainless steel manufacturing. The use of fully automated processes will not only help Viraj increase its production capacity but will also ensure the accuracy in the measurement and dimension of each and every product coming out of the plant. The SRM Plant is part of Viraj s strategy targeted at creating the most modern production facilities possible. A strategy aimed at improving product quality, raising production volumes and increasing the output of high added-value products. This new facility has several locational advantages as well. The nearest railway track is merely 8 KMs from the production site and the nearest port is only around 170 KMs away. The Inland Container Depot (ICD), started by Viraj Profiles at Tarapur will ensure smooth logistical support to its clients. The combination of the specific design and fully automated processes, coupled with smooth logistics allows for a reliable and consistent production and supply of high quality products at optimum operational economy. With an annual capacity of 180,000 Tons per annum, the plant will enable the company to offer current and future markets superior products, at more competitive pricing and at even greater efficiency. This will allow Viraj to strengthen its business, both locally and globally.

We are also one of the leading suppliers of Mandrel Bars to the Seamless Steel Pipe producers like ISMT, Jindal SAW, Maharashtra Seamless BHEL. Depending on the process, the tools, such as pilger mandrels, mandrel bars, rolls, etc., are exposed to a range of different stresses, which result from the varying periods of contact between the tools and the material at rolling temperature. Steels must contain a balanced mix of alloys in order to achieve the longest possible service life and thus high tonnage per tool insert. Steels used for tube manufacturing must meet the following demands. Good high-temperature strength, Low susceptibility to hot cracking, resistance to high-temperature wear and excellent high-temperature toughness. SKI supplies mandrels either in fully machined chromium plated or scaled condition or in rough machined (tempered and peeled) condition. In addition to universally applicable standards steels, we offer specialty steels specifically tailored to different manufacturing processes and individual customer requirements Benefits for the pipe manufacturer: Steel and heat treatment all from one source Short delivery times through direct delivery Long service lives through consistent quality Competent consulting

These are used to solidify molten metal into semi-finished product like billets, blooms or slabs for final rolling in the finishing mills.

Continuous Casting & Rolling Mill

Matching up with the ever increasing requirements of the customers, our company is engaged in providing Section Rolling Mill (Slit Rolling Mill). Specification: Starting stock Blooms: 180 x 180 x 8,00o - 12,0oo mm 300 x 3o0 x 8,000 - 12,000 mm Finished product: Rears 28. 40 mmRounds 30 - 100 mm DIAHexagons 50 - 80 mmFlats8x3Or-60nx 150H-Beams 100 - 180 mmI-Beams 100. 200 mmT-sections 75 - 140 mmChannels 100 - 200 mmAngles 80 x 80 x - 200 x 200 mmU-type sections for mine timbering 18u, 25u,29U Bundle/stack length: 6--u24-mt Bundle/stack weight: 2r-u5 t/s Furnace capacity: 116/143 t/h Annual capacity: 700,000 t / y Finishing speeds: 6m/s Material grades: Carbon steels, alloyed structural steel, Antifriction bearing steel Furnace group: Elevator (for hot charging), charging grate, weigh scale, descaler, insulated holding tunnel Mill train: Single strandRoughing train 4 x Model 670, 1 x Model 760 (V-H-HV-H)Intermediate train: 2 x Model 760, 4 x Model 670(H-H-H-UR-UR-HV)Finishing train: 5 x Model 67o (UR-HV-UR-HV-FUR)Associated shearsLoppers: 4 x vertical Cooling bed group: Water cooling line, pinch roll unitCooling bed shearCooling bed 84 x 19 mShort-bar collecting device Continuous finishing shop: In-line straightening machine (1o rollers)Hot saws: 1 x stationary, 1 x movableAbrasive cutting machines: 1 x fixed, 1 x movablePiling and stacking facilities (magnet-type)Tying machines: 2 x stationary, 2 x movableVarious associated equipment, e.g. stoppers, chain transfers, roller tables etc. Features: High work capacityPower efficiencyCompletely tested

Mandrel Bars for seamless tube production We are also one of the leading suppliers of Mandrel Bars to the Seamless Steel Pipe producers like ISMT, Jindal SAW, Maharashtra Seamless BHEL. Depending on the process, the tools, such as pilger mandrels, mandrel bars, rolls, etc., are exposed to a range of different stresses, which result from the varying periods of contact between the tools and the material at rolling temperature. Steels must contain a balanced mix of alloys in order to achieve the longest possible service life and thus high tonnage per tool insert. Steels used for tube manufacturing must meet the following demands. Good high-temperature strength, Low susceptibility to hot cracking, resistance to high-temperature wear and excellent high-temperature toughness. SKI supplies mandrels either in fully machined chromium plated or scaled condition or in rough machined (tempered and peeled) condition. In addition to universally applicable standards steels, we offer specialty steels specifically tailored to different manufacturing processes and individual customer requirements Benefits for the pipe manufacturer: Steel and heat treatment all from one source Short delivery times through direct delivery Long service lives through consistent quality Competent consulting Properties and applications for tube manufacturing steels

Engineering Continuous Rolling Mill

Continuous Rolling Mill

die casting milling

Continuous Rolling Mill

Continuous Rolling Mill

CONTINUOUS CASTING AND ROLLING MILL FOR ZINC WIRE ROD

Continuous Rolling Mill Stand

Continous Mill