Formaldehyde Plant

Product Description Accredited for our extensive range of products, we also offer Formaldehyde Production Plant at the most reasonable cost. Features: ??? Easy to operate ??? Trouble free operation ??? Robust construction Specifications: ??? Extremely low acidity-less than 0.01% ??? Low power consumption only 28 KW per ton of Formaldehyde produced including Utilities ??? Automatic grade: Fully automaticINTRODUCTION OF FORMALDEHYDE1. Formaldehyde is an organic chemical having basic uses in core industries.2. The basic raw material used in the production of formaldehyde is methanol.3. The basic process used for the manufacture of formaldehyde involves oxidation and dehydrogenation of methanol in the presence of silver, which work as catalyst.4. Formaldehyde finds its main use in the following industries.??? Plastic industry in the manufacture of thermoset compounds like u.f, p.f, m.f. moulding powder.??? Plywood and laminates industries where it is used as the bonding compound.??? Pharmaceutical industry where it is used for fumigation.??? Explosive industry also uses in bulk.??? Basic raw material for hexamine, polyacetal (polyoxymethylene), pentaerythritol, 1, 4, butadeneol, MMA, Pyridine, alpha-picolene, beta-picolene etc.5. The plant is designed by us is an automatic plant; as such labor requirement is very small.S.S. FABRICATION6. The plant as design by us is pollution free since adequate measures are there in plant design.7. The total power connected load will be 125 kW. For 70 TPD.8. Additional energy (as steam) requirement is only for start up.9. The plant being proposed is continuous process plant.10. The total land requirement to put up formaldehyde plant manufacturing facility is 4000 sq.meters.11. The plant being proposed is continuous process plant.12. No formal government clearance is required for putting up this plant, except for clearance from the department of explosive, which is required for storage of methanol.13. The execution of total project can be completed within the period of six month, if finance is no bar.14. The formaldehyde market has been growing steadily and booming with the liberalization movement of global industrialization.S.S. FABRICATIONMANUFACTURING PROCESS OF FORMALDEHYDE PLANTFormaldehyde is the oxidation/dehydrogenation product of methanol with oxygen in the presence of silver catalyst. A fixed quantity of methanol and water is introduced into a mixing vessel, from where this mixture is taken into evaporator .Air is also purge introduced into the evaporator. Temperature of evaporator is maintained at 70 deg cents, which facilitate the evaporation of mixture. The vapor of mixture is then further heated to 110 dig cents in the super heater and then introduced in reactor where in presence of silver catalyst, the oxidation/dehydrogenation reaction take place at temperature of 650-700 deg cents as per following chemistry:CH3OH =HCHO + H2 (H = -84 KJ/MOLE)H2 + O2 = H2OCH3OH +1/2 O2=HCHO + H2O (H = +158 KJ/MOLE)AbsorptionThe reaction gas containing formaldehyde, circulating and cooling the formaldehyde solution in absorption column then in circulation tower absorb formaldehyde, unreacted methanol and water vapor. The final product containing 37% formaldehyde, 2-4% unreacted methanol and rest of water send to product tank.S.S. FABRICATIONRAW MATERIAL UTILITIES CONSUMPTION PER TON OF FORMALDEHYDE (37%).Air =1200kg.Methanol =455(+ - 10) kg.Electric power =30 kWSteam = only for start-upD.M. Water =600kg.Cooling water = 75000LTRS. (In circulation)FINISHED PRODUCT SPECS:Formaldehyde =37% #0.25Methanol content = 2-4%Acidity =0.005%PH =3.4-4.2Iron = nilAsh = 0.001% max.

Formaldehyde Production Plant

We are technology leaders in the design and fabrication of Stainless Steel Formaldehyde Plant. Over the period of last one and half decades, we have improvised and developed an indigenous technology of which is extremely cost effective and easy to implement. The impressive characteristics of our methodology in the manufacture are: Better yield performance is our motto.Lowest competitive investment.

Melamine Formaldehyde Plant offered are cost-effective, safe as well as reliable in terms of operations and are designed for delivering high quality industrial use. We can make these available in different technical specifications including customization on defined parameters for our clients benefit. The Melamine derived finds usage as an acid curing premium coating which is prepared for providing decorative clear finishing to wood among other usages. Features: Cost-effective as well as reliable range of Melamine Formaldehyde Resin PlantsSuitable for industrial useMade available in different technical specificationsCan also be delivered in customized specifications Specifically prepared for providing decorative clear finishing to woodHas non yellowing property that makes it use for ingredient for various products

67 MTPD AF37 FORMALDEHYDE PLANT

We offer heavy-duty phenol Industrial Formaldehyde Resin Plant that finds its application in various chemical industries such as in adhesive paint industry. These phenol formaldehyde resin plant are also known as power basin resin plant and is used as break liner and is further is suitable for continuous production

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Farid Engg Works has successfully commissioned plant up to 100 MT per day and have the expertise and capability of setting up plants up to 300 MT per day.The performance of the plants designed by us gives far better results than guaranteed with free methanol content 1 % in 37% Formaldehyde without the help of any distillation plant or OFF GAS Recycle.The Formaldehyde plants being designed by us offers some very attractive features like: Highly economical and low investment High yield of Methanol to Formaldehyde-445 Kg of Methanol to 1000 Kg Formaldehyde with 1% free Methanol in the product. Low power consumption only 30 KW per ton of Formaldehyde produced including Utilities. Imported steam requirement only for start up of plant. Extremely low acidity-less than 0.01% Use of OFF GAS for manufacturing high strength Formaldehyde up to 50% Use of tail gas to burn in boiler in case exportable steam is required. Association with the Experts internationally gives Farid Engg works the access to the latest in the Silver Catalyst process globally and also access to Nano Catalyst

Time Frame:-2010-2011Glass Lined Reactor (Cap.- 20 KL) - 4 No.Glass Lined Reactor (Cap.- 10 KL) - 3 No.Spray Dryer (Cap. - 2MT/hr) - 1 Nos.Filtering Unit - (Cap. - 20 MT) - 2 Nos.Belt Conveyor - 230 Mtrs.

We are doing manufacturing Trading of formaldehyde from last 20 years .We produce formaldehyde, which is an organic chemical having basic use in core industries. The basic raw material used in the production of formaldehyde is Methanol. The basic process used for manufacturing of formaldehyde is involves oxidation of Methanol in the presence of silver which works as catalyst

Formaldehyde Plant

Formaldehyde Plant