Laser Cladding Machine

Applications The main fields of application are to be found in machine-tool and plant engineering, and engine manufacturing for the aircraft and automotive industries. Laser cladding can be used for a wide variety of purposes. Process Laser cladding is a deposition welding process in which a layer of powder is deposited on the substrate material, and the two materials are fused by metallurgical bonding through the action of a laser beam. The characteristic features of this process are: highly precise, automated deposition of a layer of material with a thickness varying between 0.1 millimeters and several centimeters Metallurgical bonding of the cladding material with the base material Low heat input into the substrate A wide selection of homologous and non-homologous powder materials The ability to process virtually any type of metal alloy By varying the process parameters and selecting different powder materials, a component's surface can be either alloyed or cladded with a carbide or similar coating. Typical deposition rates lie in the region of several cm2 per minute for layers with a thickness of around 1 mm. Specifications S.NoParametersRange 1. Laser Type YAG: Nd3+, pulsed, lambda;=1,06 m 2. Max. Pulse energy 60 J 3. Pulse width (adjustable) 0,2 ... 20ms 4. Max. peak pulse power 6 kW 5. Pulse repetition rate 0,5 ... 100 Hz 6. Max. average power 150 W, 200 W 7. Focus diameter on workpiece (adjustable) 0,3 ... 2,0 mm 8. Magnification 15?? 9. Viewing field 10 mm 10. Laser radiation rejection in visual channel More than 107 11. X * Y * Z max. working area 550 250 300 mm 12. Movement range of the laser head along Z axis 200 mm 13. Movement range of the focusing objective along Z axis 10 mm 14. Max. speed of positioning stage movement 2,4 m/min.

This laser cladding system is probably the first of its kind in India. Featuring a 2.8 KW fiber coupled diode laser and a coaxial powder-feeding nozzle for porosity free, and near crack-free nickel-based coatings; high content globular tungsten carbide (WC) get applied to metal surfaces.

This laser cladding system is probably the first of its kind in India. Featuring a 2.8 KW fiber coupled diode laser and a coaxial powder-feeding nozzle for porosity free, and near crack-free nickel-based coatings; high content globular tungsten carbide (WC) get applied to metal surfaces. The process reduces the operational cost of conventional CO2 systems by at least a factor of three, and lowers investment cost by utilizing smaller laser systems. Our laser cladding system is extremely compact in size, easy to operate, has high wall plug efficiency, lower investment and running costs for laser cladding; especially in an industrial environment.

We are very reckoned manufacturer and supplier a sufficient assortment of Cladding Machine in Bengaluru, Karnataka, India. The offered items are manufactured using high quality raw material and advanced techniques in various specifications for our clientele to choose from. These are also tested on well defined parameter in order to deliver defect free range.

Our manufacturing system for the deposition of powder metal or wire onto a base metal (part) to metallurgical bond the dissimilar materials. Our cladding systems can be used for round or flat parts up to 30 meters standard (larger on request). We offer both Cartesian platforms and robotics-based systems. Laser cladding increases the life span for components by improving corrosion and wear properties. Laser cladding can be precisely placed with minimal heat input and distortion. The laser clad has low porosity and a fine microstructure. Automotive components, tools in the oil and gas industry, cylinders for mining, and tools and die all benefit from the wear protection provided by this process.

Cladding Machine

Laser Cladding or Laser deposition is a process of building / laying one metal layer by layer on the surface of another metal. The overlay metal may be supplied either as a wire or as powder. We offer both standard and customized Special Purpose Machines for Surface treatment applications.

The main technical parameters are as followsFocal length of focal lens125mmThe focal length of the beam expander104mmThe diameter of the focal lens1.1 Light aperture25mmMeasurement range15mmAdjustment rangeVertical-12.5mm+12.5mmMeasurement resolution0.01mmTotal weight3.5KgMaximum pressure20barInterface typeQBHCooling modeWater coolingOutline dimension380mm*300mm*160mm

Laser Cladding is the process wherein the metal (powder/wire) is deposited on to another metal using a laser as heat source. This forms true metallurgical bond and has less distortion and HAZ. This process can be automated and requires minimal post processing. Applications: Optimal Part Design by Dissimilar Metal DepositionIdeal for Repair & RestorationMaterial Research & DevelopmentWear Resistance & Fatigue Life Improvements Our Capabilities: Laser Sources: Co2 & Nd-YAG5 Axis Motion System with Independent Rotary AxisFlying Optics: Part Weight doesn t MatterCo-axial Nozzle: Omni axis DepositionTeam of Experienced & Skilled People

his laser cladding system is probably the first of its kind in India. Featuring a 2.8 KW fiber coupled diode laser and a coaxial powder-feeding nozzle for porosity free, and near crack-free nickel-based coatings

Sterlite Cladded Machine

Laser Cladding Machine

Laser Cladding

Laser Cladding

There are many different ways of surface treatment to protect against corrosion and wear, but diode lasers provide an increasingly popular solution.

Laser Cladding or Laser deposition is a process of building / laying one metal layer by layer on the surface of another metal. The overlay metal may be supplied either as a wire or as powder. We offer both standard and customized Special Purpose Machines for Surface treatment applications.

Laser Cladding of inner diameters (ID) is an exciting new technology that allows our customers to now expect the same high quality coating properties on the inside of their parts as on the outside. The iPROTECT process is designed for use with ALL our powders and offers: A completely dense and metallurgical bonded protective layerIron pick up in the coating surface of less than 5% for all typical corrosion resistant alloysA Hardness of more than 3000 HV with the Super M1 Spherical Tungsten Carbide powderExceptional metallurgical bonding between clad layer and base material with minimized heat-affected zone