Material Requirement Planning

Complete sales management using Inventory control. Features: Track regular finished goods, 2nds, and damaged goods Multiple price levels and markups with support for multiple foreign currencies. Sales forecasting capabilities. Inventory tracking by storage location, fabric group, style garment group, production Season and division. Inventory tracking at multiple locations. Create pre-packs with multiple sizes, colors and styles. Powerful support for all types of customer SKUs with reference and ability to setup SKU Templates by customer. Style copy feature to duplicate information for similar styles. Inventory costing method by standard, average cost, FIFO and LIFO. Support for costing in foreign currencies. Powerful style inquiry screen that allows the user to inquire into major functional areas Related to a specific style, up to the source document from the same screen. Raw Material

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Support for Escalator material Requirement

Material Requirement Plan

Material Requirements Planning (MRP) is a software based production planning and inventory control system used to manage manufacturing processes. Although it is not common nowadays, it is possible to conduct MRP by hand as well. An MRP system is intended to simultaneously meet 3 objectives: Ensure materials and products are available for production and delivery to customers. Maintain the lowest possible level of inventory. Plan manufacturing activities, delivery schedules and purchasing activities. The scope of MRP in manufacturing Manufacturing organizations, whatever their products, face the same daily practical problem - that customers want products to be available in a shorter time than it takes to make them. This means that some level of planning is required. We control the types and quantities of materials they purchase, plan which products are to be produced and in what quantities and ensure that they are able to meet current and future customer demand, all at the lowest possible cost. Making a bad decision in any of these areas will make the company lose money.

Material Requirement Planning / Inventory modules include Product, Stores, Logistics, Excise, Internal Branch Order, Asset Management integrated with Purchase and Sales.

Material requirement is documented and Suppliers / Vendors are short-listed, lead times are evaluated in close coordination with the client and the budget.

Like your competition, your operations must also be facing the conflicting goals of low inventories verses high customer service and item availability is classic. Your customers want their product now, but you don't know what they want until they want it. Besides they constantly change their minds. You should be able to: Refine your planning process so that you can execute Material Requirements Planning into a single planning run Select whether you want to run Material Requirements Planning separately across multiple organizations or run separately for a grouping within the organization Designate any facility as a supply source, a demand source, or both Execute one of several different net change or full regeneration planning runs Select your planning horizon with a combination of daily, weekly, or any other user-defined periods Do re-planning on the entire product line or an individual or group of items Our Manufacturing Requirements Planning liberates you to choose the correct planning tool for your specific need. It gives you the solid, feasible plans and schedule you need for stable, low-variety manufacturing processes. In a single planning run, it can plan for your multi-mode (process, discrete, repetitive, etc) shop floor, which may be in a single site or multiple sites.

Planning Requirements

MRP is the heart of our ERP software. The entire SCM department of your company will react to information produced by our MRP. MRP works on three inputs Item Master and Bill of Material (BOM) from the Design module and Dispatch Plan from the SCM module Details of all items (finished products, assemblies, bought-outs) are recorded in the Item master. These include item code, name, purchase unit, stocking unit, conversion factor, rate, balance quantity, minimum stock, reorder quantity, specification number, overstocking tolerance, purchase lead days etc. There are more than 40 information parameters which can be filled depending upon the need. Bills of Materials (BOM) in parent child relationship are logged into the system along with manufacturing lead days. Any number of assemblies - subassemblies can be accommodated. Thus even a very complex product can be handled by the software The user can enter the Dispatch plan into the software, or we can also directly get it from the Sales module as per your requirements A complex and foolproof logic has been built into the software to do the MRP Run . We have spent considerable time and effort in perfecting this algorithm. The outcome of the MRP run is: Indents showing what items should be procured in what quantities and on what dates. Work Orders showing what items to manufacture in what quantities and on what dates. Material requirements for the entire company are derived by the system after considering the dispatch plan, item master and BOM. Material availabilities for the entire company are derived by the system after considering pending work orders, purchase orders, indents, work-in-process inventory and available stocks For each item, shortages are worked out and new indents are generated if the item is a boughtout or new work orders are generated if the item is to be manufacturing on the shop floor. When many sub-processes (assemblies/subassemblies) are involved, this becomes an extremely complicated exercise, impossible to be handled manually or even with commonly available programming tools. Requirement plan for any item can be displayed with just a Mouse click. The MRP is sensitive to changes in the design or dispatch plans. Indications are given to postpone, expedite or cancel existing pending POs and WOs. This can offer further major savings in Inventory carrying costs. Un-released indents and W/Os are canceled before arriving at fresh requirements automatically. As a result, MRP can be repeated any number of times with changes in dispatch plans. Considering available stocks and BOM, a report showing possible components or batches of a particular product can be produced with just a Mouse Click. This report also indicates the extent of inventory imbalance and costs involved in balancing the inventory for manufacturing any product. List of bought out components of any complex assembly with procurement cost estimate can be obtained with just a press of the Mouse button. We sincerely consider MRP module as our show-piece reflecting our creative genius and years of hard work. It is the most crucial piece in the Integrated System Jigsaw Puzzle which we have now put together!

MRP is a key business process which ensures factories keep running with requisite raw and packaging material and at the same time the working capital is optimized. On top of that there are operational constraints like factory warehouse space, Supplier MOQs and unreliability etc. With the higher number of SKU s it is practically impossible for the planner to operate manually and the need for efficiency calls for a tool built with scientific logic and yet is easy to operate and understand.Taking inputs from the weekly or monthly production plan and RM/PM inventory norms. MRP tool comes up with monthly or weekly requirements for which the orders can then be placed.If so desired we can also provide a simulator tool which shows the trade-off of excess inventory cost versus the discount of volume buyingwhich some suppliers provide. This will help in informed decision making at the time of taking the discount.

Material Requirement Planning (MRP) is an add on module to Tally.ERP 9, which allows the user to work out the production and purchase requirement based on the Tally data as to sales orders/ sales plans, pending purchase orders, minimum stocks, Reorder level etc worked with the Bill of Materials for finished Goods and semi finished goods.

Material Requirement Planning (MRP) is an add-on module to Tally.ERP 9, which allows the user to work out the production and purchase requirement based on the Tally data as to sales orders/ sales plans, pending purchase orders, minimum stocks, Reorder level etc worked with the Bill of Materials for finished Goods and semi finished goods. Product wise consumption estimates Product wise Consumption Analysis Production requirement Report Purchase requirement Report Salient Features Sales plans is converted into production plan instantly with due consideration of pending sales order and stock levels Production plan is converted into purchase requirements with due consideration of pending purchase orders and stock levels Purchase requirement report vis- -vis the minimum order quantity as report Production cost of one or all products at current system rates available at a keystroke Generates Consumption variance report - Actual v/s Standard duly analyzed to quantity price variance.

Material Requirement Planning

Material Requirement Planning

Material Requirement Planning

Material Requirement Planning

Material Requirement Planning

Material Requirement Planning

Material Requirement Planning

Material Requirement Planning

Material Requirement Planning

Material Requirement Planning

Material Requirement Planning

Material Requirement Planning

Printing On Required Material

Material Requirement Planning

Material Requirement Planning