Molasses Conditioner

The Molasses conditioners from VRL is a unique design working under Vacuum utilizing NCG or penultimate body vapor, eliminates use of medium pressure steam or exhaust steam normally used for this application. It is a static conditioner with no moving parts, contributing to steam economy, along with effective molasses conditioning for crystal free molasses. The Advantages Normal Molasses Conditioners utilize medium pressure steam for heating molasses in a tank. This results in localized heating, effecting both sugar recovery and color. VRL molasses conditioners are Direct Contact type with very minimum contact time; hence no localized heating, as heating vapor is at a temperature of about 80 C. Saving of steam, which otherwise required in the conventional molasses conditioners. No drives and stirrers, as a result maintenance and power requirement is avoided, in addition to steam saving. Improvement of evaporation rate in evaporators, on account of sweeping effect of non-condensable gases in the last effect calendria.

Backed by profound experience of our experts, we are an unparalleled name engaged in providing high quality assortment of Molasses Conditioner.

The Molasses Heaters are installed at boiling house to heat the molasses to suitable conditions for further processing. DCH replace traditional open to atmosphere molasses conditioners which normally consume exhaust vapour s and also have mechanically operated stirrers. The massecuite is fed to the centrifugal to separate the molasses from the sugar crystals. The molasses coming out from the centrifugal machine will be at low temperature and contains some crystals.The crystals should be dissolved and temperature should be increased to minimum of 75oC before it is fed to the Pan for boiling. This reduces the chances of false graining and reduces the water requirement at pan.EES Direct Contact Molasses Heater uses lower temperature vapors for heating conditioning of molasses. The entry of the vapors is designed to provide bubble agitation for conditioning of the molasses. This avoids the use of mechanical agitator and provides effective agitation.a. Types Of Molasses Conditioners:- A /Heavy Molasses Heater B /Heavy Molasses Heater C /Light Molasses Heater R1/R2 Molasses Heaterb. Advantages:- High heat transfers efficiency Temperature approach of 0-2 C is possible It can be operated on lower-pressure vapours Least radiation heat losses No stirrer required thus no troubles associated with using mechanical stirring system like motor alignment, tripping of motor, lubrication etc. which is a big problem with traditional molasses conditioners Lowest floor space due to small size. Better steam economy Reliable and long life due to stainless steel construction Additional Information: Item Code: MolassesConditioner

Salient Features Vigorous mixing for complete desolution of sugar crystals. Rotating drum separates undissolved foreign particles. Stokes box to ensure no escape of Sugar Crystals. Suitable for off white Sugar, Magma, Sugar dust Lumps. Hot and fresh food is always pleasant to eat Similarly conditioned melt molasses of uniform Brix and constant temperature will be pleasant food for pans. The special agitator, control of water steam to maintain Brix and temperature, stokes box to avoid escape of any sugar crystal. These are the main design features of the Auto Melter and Molasses conditioner.

SED has designed innovative efficient direct contact molasses conditioners ensuring perfect dissolution of crystals without addition of water and by using heat content of NCG / low pressurevapours and achieved major savings in steam and power in sugar plants.

Molasses Cooler

Molasses Conditioner

Melter Conditioner

Molasses Conditioner

Molasses Conditioner

Molasses Conditioner

Molasses Conditioner

Owing to years of industrial experience and deep knowledge, we have been able to provide a wide range of Continuous Sugar Melter/Molasses Conditioner. This precisely engineered assortment offered by us is available in various specifications and sizes as per the exact requirements of patrons. Moreover, these products are designed using high grade raw material and leading edge technology in accordance with the international quality standards. Features: High performance and high speed stirrer for complete dissolution of sugar crystal Complete separation of foreign particles Online digital temp. and brix controls (optional) Low Power consumption

We are one of the trusted names in industry for offering a wide range of Molasses Conditioners that are available in varied specifications and at most feasible rates in market. Owing to their unmatched quality and exceptional attributes, these are highly demanded and appreciated across the globe.

Molasses Conditioner

Features: Designed to use low grade vapours/NCG. Low temperature approach leads to use of low grade vapours / NCG thereby contributing to steam economyDirect heating of molasses under vacuum helps perfect dissolution of crystalsAvoids addition of water but also improves the quality of conditioned molasses which is very good for the processTrouble free operation as no mechanical stirring is requiredStainless Steel construction for corrosion free long lifeFully automated for control, monitor and data logging for process parametersFlexibility of installation at Pan Floor or at Centrifugal StationStainless Steel construction for long life

The Molasses Heaters are installed at boiling house to heat the molasses to suitable conditions for further processing. DCH replace traditional open to atmosphere molasses conditioners which normally consume exhaust vapour s and also have mechanically operated stirrers. The massecuite is fed to the centrifugal to separate the molasses from the sugar crystals. The molasses coming out from the centrifugal machine will be at low temperature and contains some crystals.The crystals should be dissolved and temperature should be increased to minimum of 75oC before it is fed to the Pan for boiling. This reduces the chances of false graining and reduces the water requirement at pan.EES Direct Contact Molasses Heater uses lower temperature vapors for heating & conditioning of molasses. The entry of the vapors is designed to provide bubble agitation for conditioning of the molasses. This avoids the use of mechanical agitator and provides effective agitation.a. Types Of Molasses Conditioners:- A /Heavy Molasses Heater B /Heavy Molasses Heater C /Light Molasses Heater R1/R2 Molasses Heaterb. Advantages:- High heat transfers efficiency Temperature approach of 0-2 C is possible It can be operated on lower-pressure vapours Least radiation heat losses No stirrer required thus no troubles associated with using mechanical stirring system like motor alignment, tripping of motor, lubrication etc. which is a big problem with traditional molasses conditioners Lowest floor space due to small size. Better steam economy Reliable and long life due to stainless steel construction

Sampling unit is connected to molasses conditioner or sugar melter with necessary fixing arrangement. Brix sensor is installed at distance "h". It represents the head in inches of water column for which the brix transmitters adjusted ( or conductivity type brix sensor ). For example, the Brix measuring column is filled with water or liquor at zero degree brix. The pressure produced on the brix sensor (Pressure transmitter) will be the same as the density of molasses or liquor. Brix controller compares the measured brix with set brix and controls the molasses-diluting valve. In second loop, temp. of the brix is measured &controlled by simple temp. control system. It senses brix temp. And controls steam valve.

The Molasses conditioners from VRL is a unique design working under Vacuum utilizing NCG or penultimate body vapor, eliminates use of medium pressure steam or exhaust steam normally used for this application. It is a static conditioner with no moving parts, contributing to steam economy, along with effective molasses conditioning for crystal free molasses. The Advantages Normal Molasses Conditioners utilize medium pressure steam for heating molasses in a tank. This results in localized heating, effecting both sugar recovery and color. VRL molasses conditioners are Direct Contact type with very minimum contact time; hence no localized heating, as heating vapor is at a temperature of about 80 C. Saving of steam, which otherwise required in the conventional molasses conditioners. No drives and stirrers, as a result maintenance and power requirement is avoided, in addition to steam saving. Improvement of evaporation rate in evaporators, on account of sweeping effect of non-condensable gases in the last effect calendria.

Molasses Conditioner

Molasses Conditioner

Molasses Conditioner

Molasses Conditioner

Moleses

Continuous Sugar Melter/Molasses Conditioner