Plug Flow Reactor

Description In an ideal Plug Flow Reactor (PFTR) there is no mixing in the direction of flow and complete mixing perpendicular to direction of flow. Concentration of reactants varies along the length of reactor but not in radial direction. This set-up is used to study a non-catalytic homogeneous reaction under ambient condition. The set up consists of two feed tanks through which two reactants are fed to the reactor. Rotameters are provided to measure the individual flow of Chemicals. The flow rate can be adjusted by operating the needle valves provided on respective Rotameter. The compressed air is used for circulation of feed. A straight tube type reactor kept horizontally and inclined upward at outlet from where samples are collected for analysis. Pressure Regulator, Pressure Gauge and Safety Valve are fitted in the compressed air line. Experimentation/Learning Objectives Saponification reaction study in straight tube Plug Flow Reactor. To determine Reaction Rate Constant. Utilities Required Compressed Air Supply: 0.5 CFM@1 bar Water Supply. Floor Area Required: 1.5 m X 0.75 m Floor Drain. Instruments, Laboratory Glassware and Chemicals required for analysis as per the system adopted. Technical Details Reactor : Material Borosilicate Glass, OD-32mm, ID-25mm, Length-1200mm Feed Tank (2Nos.) : Material Stainless Steel, Capacity-20 Ltrs. (approx.) Feed Circulation : By compressed air. Flow Measurement : Rotameter-2Nos. (One each for reactants). Piping : Stainless Steel and PU Pipe. Pressure Regulator : 0-2 Kg/cm2 . Pressure Gauge : Bourdon type 0-2 Kg/cm2 . An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU Paint.

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In a setup where a Plug Flow Reactor (PFR) is followed by a Mixed Flow Reactor (MFR) (also known as a CSTR), the two units are connected in series to optimize conversion and selectivity

ReaktiLabX 10 Plug-Flow Reactor (PFR) Category: Chemical Engineering Lab Equipment Brand: SCIENTICO Model Series: ReaktiLabX SCIENTICO, a leading Chemical Engineering Lab Equipment Manufacturer, introduces the ReaktiLabX 10 Plug-Flow Reactor (PFR), a high-precision, continuously operated reactor system designed to simulate industrial plug-flow conditions in a controlled laboratory setting. Built for advanced experimentation in reaction engineering, this unit enables the study of continuous saponification reactions, retention time effects, conversion efficiency, and flow distribution in real-time. Designed for seamless integration with the CRE-3305 Service Unit, the ReaktiLabX 10 allows academic institutions, R D labs, and chemical process training centers to explore plug-flow dynamics with industry-relevant accuracy. Trusted worldwide, SCIENTICO is also a reliable Chemical Engineering Lab Equipment Exporter, providing modern laboratory solutions to engineering institutions across continents. 🔬 Experiments You Can Perform Study the saponification reaction in plug-flow configuration Investigate conversion vs. retention time, temperature, and concentration Observe retention time distribution (RTD) in a tubular reactor Measure temperature and conductivity in real time Analyze continuous operation vs. other reactor types in series ⚙️ Specifications Features Plug-Flow Reactor (PFR) made from PMMA Inner diameter: 43mm Height: 415mm Transparent design for visual flow observation Fixed bed filled with glass spheres for uniform flow profile T-piece with nozzle for thorough reactant mixing Air vessel to dampen pulsations and ensure smooth flow Transparent double-jacketed body Inner heating via CRE-3305 water circuit Outer cooling possible via external lab chiller Quick-connect fittings for fast setup with CRE-3305 Conductivity temperature sensor via CRE-3305 control panel Mounting pins for stable positioning on service unit This plug-flow reactor supports precise experimentation with chemical kinetics in continuous flow. The fixed bed ensures laminar flow distribution, making it ideal for real-world simulations. Conversion is calculated through conductivity measurement, digitally displayed on the service unit panel. 📦 Scope of Supply ReaktiLabX 10 Plug-Flow Reactor Unit PMMA tubular reactor with double jacket and fixed bed T-piece mixer, air vessel, connectors Mounting hardware for CRE-3305 Instruction manual with experiment protocols Note: Requires CRE-3305 Service Unit (sold separately) 🌍 Why Choose SCIENTICO? Over 30 years of excellence as a Chemical Engineering Lab Equipment Manufacturer ISO 9001:2015 certified, CE-marked precision lab solutions In-house R D and design customization for teaching and research institutions Exporting to 40+ countries as a premium Chemical Engineering Lab Equipment Exporter Installed in leading universities, polytechnic colleges, and industrial training centers Optional software packages available for real-time monitoring and DAQ

Description: In an ideal Plug Flow Reactor (PFTR) there is no mixing in the direction of flow and complete mixing perpendicular to direction of flow. Concentration of reactants varies along the length of reactor but not in radial direction. This set-up is used to study a non-catalytic homogeneous reaction under ambient condition. The set up consists of two feed tanks through which two reactants are fed to the reactor. Rotameters are provided to measure the individual flow of Chemicals. The flow rate can be adjusted by operating the needle valves provided on respective Rotameter. The compressed air is used for circulation of feed. A straight tube type reactor kept horizontally and inclined upward at outlet from where samples are collected for analysis. Pressure Regulator, Pressure Gauge and Safety Valve are fitted in the compressed air line. Experimentation: Sponification Reaction Study in straight tube Plug Flow Reactor. To determine Reaction Rate Constant. Utility Required: Compressed Air Supply at 2 Bar, 0.5 CFM. Water Supply. Drain. Instruments, Laboratory Glassware and Chemicals required for analysis as per the system adopted. Technical Detail: Reactor: Material Borosilicate Glass, OD-32mm, ID-25mm, Length-1200mm Feed Tank (2Nos.): Material Stainless Steel, Capacity - 20 Ltrs. Feed Circulation: By compressed air. Flow Measurement: Rotameter 2 Nos. (One each for Reactants). Piping: Stainless Steel and PVC Pressure Regulator: 0-2 Kg/cm2. Pressure Gauge: Bourdon type 0-2 Kg/cm2. Stop Watch: Electronic. Instruction Manual: An ENGLISH instruction manual will be provided along with the Apparatus The whole unit is assembled rigidly on a base plate and mounted on a stand. Most of the parts are powder coated and rest are painted with auto paints.

Our organization has successfully expanded its business in market owing to the offered elevated quality array of Plug Flow Reactor Straight Tube Type. The offered product is manufactured utilizing best quality raw material and advanced technology. Furthermore, a team of our quality examiners performs a series of quality tests on the entire array to seek out any possible fault. In tune with industry norm, we offer the entire array in various customized options and industrial leading prices. Features: Compact design Easy installationEnhanced durability

In an ideal Plug Flow Reactor {PFTP} there is no mixing in the direction of flow and complete mixing perpendicular to direction of flow. Concentration of reactants varies along the length of reactor but not in radial direction. In case of a coil turbulence is introduced due to frequent change in direction of flow and presence of secondary flow, so a higher value of reaction rate constant is expected in coil tube type plug flow reactor. This set-up is used to study a non-catalytic homogeneous reaction under isothermal condition. The set up consists of two feed tanks through which two reactants are fed to the reactor. Rotameters are provided to measure the individual flow of Chemicals. The flow rate can be adjusted by operating the needle valves provided on respective Rotameter. The compressed air is used for circulation of feed. It is a helical coil tube type reactor. Reactants enter at lower end coming out of the top of coil from where samples are collected for analysis. Pressure Regulator, Pressure Gauge and Safety Valve are fitted in the compressed air line. Experiments: Saponification Reaction Study in straight tube Plug Flow ReactorTo determine Reaction Rate Constant

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In an ideal Plug Flow Reactor (PFTR) there is no mixing in the direction of flow and complete mixing perpendicular to direction of flow. Concentration of reactants varies along the length of reactor but not in radial direction: This set-up is used to study a non-catalytic homogeneous reaction under ambient condition. The set up consists of two feed tanks through which two reactants are fed to the reactor. Rotameters are provided to measure the individual flow of Chemicals. The flow rate can be adjusted by operating the needle valves provided on respective Rotameter. The magnetic drive pump is used for circulation of feed. A straight tube type reactor kept horizontally and inclined upward at outlet from where samples are collected for analysis Experiments Sponification Reaction Study in straight tube Plug Flow Reactor. To determine Reaction Rate Constant Utilities Required Water Supply Drain Instruments, Laboratory Glassware and Chemicals required for analysis as per the system adopted