Rendering Plants

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Chicken Waste Rendering Plant: An OverviewA chicken waste rendering plant is a facility designed to convert dead chickens, slaughterhouse waste, feathers, and other poultry waste into valuable products like: Feather meal: A protein-rich supplement used in animal feedChicken meal: A high-protein and calcium feed additive for livestockFat: Used in various industrial applications, like biodiesel productionMeat and bone meal: A fertilizer ingredientProcess Overview: Collection: Chicken waste is collected from farms, hatcheries, slaughterhouses, and other sources.Pre-processing: The waste is ground and mixed to ensure uniformity.Cooking: The mixture is cooked at high temperatures (100-130 C) to sterilize it and break down tissue.Separation: The cooked material is separated into solid and liquid phases.Drying: The solid phase is dried to produce feather meal and chicken meal.Fat extraction: Fat is extracted from the liquid phase for further processing.Product storage and packaging: The finished products are stored and packaged for sale.Benefits of Chicken Waste Rendering: Reduces waste: By converting waste into valuable products, rendering plants help reduce environmental pollution and landfilling costs.Creates valuable products: Feather meal, chicken meal, and fat are valuable commodities used in various industries.Improves animal health: Rendering plants help prevent the spread of animal diseases by sterilizing waste.Contributes to sustainable agriculture: Rendering plant products can be used as organic fertilizers and animal feed, promoting sustainable agricultural practices.Challenges of Chicken Waste Rendering: High initial investment: Setting up a rendering plant requires a significant initial investment in equipment and infrastructure.Operational costs: The process requires energy and resources, contributing to operational costs.Odor control: Rendering plants can produce unpleasant odors, requiring proper odor control measures.Regulations: The industry is subject to strict environmental regulations that must be followed.

Batch Cooker for Rendering Plant. It uses in Cattle waste Rendering, Poultry waste Rendering in Fish waste.

Sub: Detailed description of Poultry rendering Waste Plant products. POULTRY WASTE RENDERING PLANT: DRY COOKING TREATEMENT. 1) PRINCILPES: Dry cooking treatment is a technology that cooks the dead and diseased animals for Sterilization and melting the meat in a closed high pressure jacketed cooker. Heated by Circulated steam going into interlayer of the cooker. And the steam is not in direct Contact with the carcasses. The raw material (carcass, or waste) under the condition of High temperature c and high pressure 0.5 MPa, lasting for 4 hours, is converted in To organic fertilizer or fuel meanwhile, VOCs (volatile organic compounds) generated During the processing will be treated to reach national discharging standards. 1. APPLICATION AND RAW MATERIALS: Waste such as blood, stomachs, intestines, feathers, and bones of animals. Euthanized cats and dogs from veterinarians and animal shelters. Dead animals from forms. Carcasses of pets, livestock, poultry Super market rejects 2. FEATHERS AND BENEFITS: Reliable and sanitary: the whole process is closed, away from the ground, to avoid raw material contacting with personnel and surroundings. Automatic operations, saving labors and high efficiency. Creation of renewable value, converting the wastes to fertilizer and fuel by the harm less treatment, and achieved the target of recycling. Environment friendly, equipped with odor reducer and waste water treatment. 3. SOLVENT EXTRACTION OF CHICKEN OIL FROM GREAVES : To maximize the yield, of chicken oil, a pilot study was carried out in a simple lab scale Solvent extraction unit. Hexane at a fat-to-solvent ratio of 1:10 (w/v) was used According to the procedure described by [3]. The mixture was stirred for 2 h and the Extraction procedure was repeated three times to ensure that the oil was extracted Completely. After extracting the fat, the solvent was recovered using the distillation Apparatus. 4. BIODIESEL PRODUCTION FROM RENDERED CHICKEN OIL : The conversion of rendered chicken oil having high Free Fatty Acids (FFA) to biodiesel Was tried using a two-step reaction. This process involved the acid catalyzed Esterification of the FFA portion of chicken fat followed by the base catalyzed Trans Esterification of the triglyceride portion. Both these reactions were carried out Separately in a reactor. A laboratory scale biodiesel reactor was developed and used For biodiesel production from RCO. Yours faithfully, FOR SHIVASUBRAMANIYA INDUSTRIES. (K.V.Sunil Kumar)

Rendering Batch Cooker 4 Ton

Digestor - Cooker - Homoniser are for dry Rendering of poultry waste and makes Meat meal out of waste. All the non edible body parts on slaughter of chicke, namely, fathers, head, feet, offfalls etc are Renderd to make sterilised & protein-rich meat meal also called as poultry bye-products meat meal ( PBMM).

The continuous cooker is an automatic system for cooking and drying by-products from the slaughtering of animals.The continuous cooker is essentially composed of a cylindrical horizontal body in which the stirring shaft rotates. The machine is heated by means of steam circulating within the external jacket of the cooker and by means of a series of pipes that compose the shaft.The system is controlled by probes that record the temperature of the product in the initial section and in thenal section of the cooker. Temperature can be set between 125 and 140 C according to the type of raw material. A special level prevents the material entering in the machine if it is too full.Lowering or raising the temperature recorded in therst section, via the PC, decreases or increases the rate at which the raw material is fed into the machine. The same thing happens in thenal section with subsequent change in the discharge ow.The inherent humidity of the raw material is extracted in the form of steam and sent either to the air exchanger, that re-condenses and cools the steam to the temperature of 35 C so that it can be sent to the purication plant or it is processed by the thermal oxidize.The dried product at the exit of the cooking machine is poured into a special continuous percolator that carries out an initial rough separation by gravity of the fat from the solid. Screw press It is completely automatic with an electronic pressure and feed regulating system on the panel.We produce machine accessories for each individual product: bone, offal, chicken by-products and hydrolysed products to reduce the content of fat in the cake to the maximum.Productions from 1,500 to 4.500 Kg/h.

Dry will be capable to produce the following saleable products: * Meat and Bone Meal * Tallow (Edible and Inedible) * Dried Blood * Gelbone All products will be of the highest commercial quality, dependent on the freshness of the product, but largely as a direct result to the technology utilised within this offer.

Established in 2018, I-TECH SOLUTIONS is engaged in manufacturing of Hydraulic Shearing Machine, Press Brake Machine, etc. All our manufactured products are in accordance with global quality standards. Offered products are made by considering only quality approved materials given by the authentic vendors of the market.