Riser Cutting Machine

A riser cutting machine is a specialized piece of equipment used in metal casting processes. Its primary function is to remove risers from castings after the metal has solidified.Benefits of Riser Cutting MachineIncreased Efficiency: Machines significantly reduce cutting times compared to manual methods using tools like hacksaws or grinding tools. This translates to faster processing of castings and higher production throughput. Improved Accuracy and Consistency: Automated or semi-automated cutting ensures consistent and precise cuts, minimizing variations in riser removal and improving the overall quality and uniformity of castings. Reduced Labor Costs: Automating the cutting process reduces reliance on manual labor, potentially leading to lower overall production costs. Enhanced Safety: Manual cutting of risers can pose safety risks from sharp tools and hot metal. Riser cutting machines minimize operator exposure to these hazards by automating or semi-automating the process. Ergonomic Benefits: Manual cutting can be physically demanding. Machines eliminate the need for repetitive and strenuous movements, improving worker ergonomics and reducing fatigue. Clean Cuts and Reduced Finishing: Machines typically produce clean cuts that require minimal secondary finishing compared to rough cuts from manual methods. This saves time and resources.As mentioned earlier, these machines cut off risers, which are essentially solidified metal projections on castings. Risers act as feeders during the pouring process, supplying molten metal to the casting as it cools and shrinks. Once the casting solidifies, the risers become excess material that needs to be removed for final part processing.

Continuos Raiser Machine

Riser Cutting Machine

1)This machine is designed for cutting the riser from a component. 2)In built hydraulic pwer pack. 3) Separate coolant tank with filteration bucket for cooling the cutter component. 4) Automanual function (PLC compatible). 5) Compact operator safety. 6) Low maintenance cost. 7) All hydraulic parts are ISO standard. 8) Separate trolley is provided.

Riser Cutting Machine

iString is a centralised data management and riser monitoring system for companies involved in the running of drill pipe and riser assets. Using Tech27 s proprietary ReadMax technologies, iString can log the real time sequence data, pressure, depth and stress levels on equipment throughout its entire life cycle, improving operational efficiency and increased asset integrity whilst reducing operational costs. The iString online reporting module provides instant access to data and auditable traceability to operational personnel located remotely from the assets actual location. High tag read range in harsh metallic and deep water environments iString can read tag values associated with an equipment and provide excellent performance even in dense metallic and water conditions. Highly efficient even in harsh environments. Web based easy to use system with improved asset visibility iString is a web based riser monitoring and management application used to identify the sequence of equipment entered into the rig with respect to tag values associated with each equipments. Centralised automated data gathering directly from asset Drilling riser system provides instant access to data and auditable traceability to operational personnel located remotely from the assets actual location. Asset utilisation data from different installations can be analysed for asset optimisation. Monitors equipment throughout operational life cycle Drilling riser system monitors the equipment details and storage information like serial number, batch number, process condition and user data and provide detailed analysis on the effects of depth, pressure and stress on asset integrity. Proprietary ReadMax technology for real time analysis during running and retrieving operations iString, drilling riser management system can log the real time sequence data, pressure, depth and stress levels on equipment throughout its entire life cycle, improving operational efficiency and increased asset integrity whilst reducing operational costs through informed planning.

Riser Cutting SPM

Raiser Cutting Machine

Aluminum Runner And Riser Cutting Machines

Features :For twin cast pistonsSawing of runner and riser of cast piston 4 station hydraulic rotary index Hydraulic clamping Scraper conveyor for chip handling PLC system with HMI display

This is the most economic automated method of riser cutting. Job clamping up-down movement of band saw is hydraulically operated. This can be one side hinged type or vertical type.

Deep Raser Cut

Leveraging on our vast experience and knowledge of this domain, we have been able to offer premium quality Riser Cutting Machines. We are designing purpose machines which are designed to cut engine head risers of aluminum castings. It works with a capacity from 15 HP to 40 Hp and has a saw diameter from 16 inches to 39 inches.

This is the most economic automated method of riser cutting. Job clamping & up-down movement of band saw is hydraulically operated. This can be one side hinged type or vertical type.

SALIENT FEATURE This is a special purpose machine and is designed as per the runner riser positions of a particular foundry. This gives fast cuts which are clean and hence reduces post cutting operations of grinding and machining.

Riser Cutting SPM