Risk Based Inspection

We facilitate risk inspection surveys, from underwriting perpespective with emphasis on safety and risk management through highly skilled surveyors and risk engineers . Highlights of such risk inspection surveys include : To analyze risk prone areas and activities in your business operations Inspection of electrical wirings , fire extinguishers, hose keeping, stacking etc Inspection of ground levels , soilconditions, structure strengths Suggest risk improvement/loss mitigation measures Collection of information related to previous major loss Inspection by experienced engineers

Risk Based Inspection Service provides a systematic approach to evaluate equipment, assets, and processes based on risk level and failure probability. It helps optimize inspection schedules, reduce downtime, improve safety, and lower maintenance costs. Ideal for oil gas, chemical plants, manufacturing units, power plants, and industrial facilities. Reliable and standards-based solutions.

Owing to the wide experience in this domain, we are instrumental in providing Risk Based Inspection Service. Features: Latest technology usedDedicated solutionsEffective customer support

Risk-Based Inspection (RBI)

Risk-based inspection (RBI) is an optimal maintenance business process used to examine equipment such as pressure vessels, quick-opening closure - doors, heat exchangers, and piping in industrial plants.

WE DO INSPECTION BASED ON 1PI- 510 , 570 653 .With replica testing and residual life assessment. PRESSURE VESSELINSPECTION API - 510 Pressure vessel inspection uses non-destructive testing to make sure a new pressure vessel complies with standards before being placed into use. It also evaluates currently installed pressure vessels after it undergoes alterations or repairs. Before the American Society of Mechanical Engineers (ASME) created standards for pressure vessel inspection, when units were incorrectly manufactured or maintained, sometimes catastrophic failures have occurred. ASME guidelines help industries and government agencies make sure they install, use, and maintain pressure vessels correctly, while API-510 is guidelines are used to inspect and maintain them in such a way that type of catastrophe does not occur. EQUIPMENT COVERED Towers Drums Shell Tube Heat Exchangers Air-Cooled Exchangers Bullet Tanks Sphere Tanks Horton Sphere (Spheroid) Tanks Flare Stack Filters Knock-Out Pots ----------------------------------------------------------------------------------- The API 570 is a specific code for in-service metallic and fiberglass/plastic piping systems as well as any pressure-relieving systems associated with the pipes. It sets the standard for regular maintenance of these piping systems as well as dictates the circumstances that would require a repair or alteration of the pipes. The API 570 Piping Inspection dives into several pieces and substances within piping systems: Process fluids Hydrocarbons Chemical products Natural gas High-pressure gasses Other flammable or toxic fluids or gasses While this code was initially created to incorporate just petroleum and chemical industries, it now includes any industry that uses a piping system to transport/transfer any potentially hazardous liquid or gaseous substance. -------------------------------------------------- API - 653 ABOVE GROUND STORAGE TANK INSPECTION. API 653 Tank InspectionsWhy Inspect Your Tanks? Prevent leaks into your secondary containment or to groundwater (if you do not have a secondary containment system) Establish a baseline of tank condition and corrosion rates Identify problems to perform repairs before you have a significant leak or release -Maintain your capital asset Minimize chance of catastrophic tank failure PROPER INSPECTION PROTOCOL Visual inspection of welds, plates, and appurtenances UT (Ultra-sonic Thickness) testing of shell courses, floor, and roof Vacuum testing of all floor weld seams unless epoxy coated Identify bottom side corrosion on floors Settlement SurveyChecking for planar tiltCheck for floor bulges or depressions Provide calculations for safe or maximum fill height

A risk inspection or assessment survey is not an audit. A risk assessment is a method used to identify weaknesses which might prevent a business unit from achieving its goals and objectives. Part of the process is to identify the activities of the business unit and determine what could prevent the area from achieving its goals or mission.

We help you analyze risk and effect best recoveries.

A 3D analysis of surfaces as well as a 2D analysis of sections or points can be implemented in the software. CAD-based generation of primitives such as lines, planes, circles or cylinders is also possible.

The risk based insurance study addresses the present insurance cover and their inadequacies, premium ratings and its rationalization. This helps in buying proper insurance policies with conditions and warranties. This often results in reduction in premium. The study further addresses adequacy in valuation / sum insured in both material damage and loss of profit. APRMS offers the following service in the insurance sector: Loss estimate studiesRisk analysis inspectionConsequence analysis wrt Insurance Root cause analysis for claim validation

Risk Inspection Fire Special Perils Policy.Machinery Breakdown Consequential Loss of Profits.Contractors All Risk, Contractors Plant Machinery.Industrial All Risk.Change in Risk of Running Process Plants and its Impact on Business Interruption Policy.Physical risk inspection of plants for assessing the risks and Probable Maximum losses following manmade disasters.

Probable maximum loss [PML] Pre-acceptance surveys Risk assessment - Evaluation Risk factors of industries, factories, manufacturing units etc.

RBI of Oil Gas Installations and Refinery,Petrochemical Plants as per API RP 580 API RP 581

Risk awareness allows better understanding of risk exposure and the methodology through which they can be avoided, mitigated or transferred. We help our client identifying loss exposures to their assets facilities before a loss, claim or other dispute arises. Our methodology of Risk Inspection involves identification, evaluation quantification of probable risks using formats checklists, interpreting them with clients needs and recommending customized solution for their mitigation or avoidance. We also suggest improvement in business practices, strategies documentation as Risk mitigation measure.

Inspecting premises gives the underwriters the most confidence in underwriting a large risk. The report contains current risk mitigation measures, ability to respond to a risk exposures, concentration of risks and other risk exposures the unit is facing. We provide services of risk inspection and risk assessment that helps organization to ring fence the items of risks they are vulnerable to.

A risk inspection survey in a data center involves a comprehensive evaluation of potential hazards vulnerabilities and safety measures within the facility The goal is to identify and mitigate risks that could compromise the integrity security and functionality of the data center

CMSRS carries out risk inspection surveys (from underwriting perspective with emphasis on safety and risk management) on behalf of Cholamandalam MS General Insurance Company Limited. Highlights of such risk inspection surveys include: - Risk Inspection Survey Reports conforming to Tariff Advisory Committee guidelines - Inspection carried out by experienced engineers - Collection of information related to previous major losses - Suggest risk improvement / loss mitigation measures

TCR Engineering Services has partnership with PP SIMTECH (UK), to provide comprehensive Risk Based Inspection (RBI) as well as Fitness for Service (FFS) assessments. The reliable and proven Risk based Inspection (RBI) technology process developed by PP SIMTECH (UK), with key guidance from API 580/581 and UK HSE, has been accepted globally as good engineering practice by leading international companies. PP SIMTECH has successfully implemented RBI and FFS at global majors including BP, Dow Chemicals, GPIC, ADNOC-Fertil, Norsk Hydro, BASF, INEOS. Risk-based approach to inspection provides immense benefits which includes an increase in plant availability, cost saving, minimum shutdown durations, change in inspection strategies and intervals and improved safety compliance. The RBI team study also improves the team working and communication between all the departments of the plant. PP SIMTECH uses rbiAsyst , a fully auditable transparent software system to facilitate the RBI team study and successful implementation of RBI technology process at a plant site. The RBI team study facilitated by TCR PP SIMTECH and rbiAsyst software provides plant management and operations team a reliable method to identify and resolve complex technical issues associated with static equipment such as reactors, furnaces, strippers, distillation columns, heat exchangers, pressure vessels, reformers, boilers, fired heaters along with its associated items such as interconnected piping and storage tanks. Reliable assessment and calculation of risk profile of an item, based on its "active" and "potential" Damage Mechanism ensures that the resulting inspection interval for the item is reliably optimized in a safe and cost-effective manner. The TCR PP SIMTECH team includes Mechanical Engineers, Metallurgists, Corrosion Engineers, NDT Experts, RBI Experts and Project Managers and provides services in areas like RBI (API 580/581), Fitness-For-Service (API 579), Material Damage Mechanisms Assessment, Metallurgical Investigation Failure Analysis and In-service Inspection. Our approach to risk-based inspection is based on a strong co-operation between the plant personnel and TCR PP SIMTECH experts.

Risk Inspections for Underwriters

Risk Inspection

In today's highly competitive market, it has become a priority for heavy duty industrial companies, particularly in the Oil Gas sector, to avoid any unplanned shutdowns. Additionally, worldwide regulatory incentives are also pushing for improved risk management aimed at protecting the environment and citizens from major industrial hazards. Companies must therefore ensure that their equipment is safe, reliable and does not pose a risk to the surrounding environment.

Risk Inspection

Probable maximum loss [PML] Pre-acceptance surveys Risk assessment Evaluation Risk factors of industries, factories, manufacturing units etc.

Many organizations choose Delta Fire to service their Fire and Life Safety Systems. Your fire protection is only as good as your protection system, which is why it is so important to protect your investment by making sure that your system stays in good working order.Delta Fire is proud to have a NICET certified inspection team to provide all inclusive comprehensive inspection services for the following:

Our company is widely known for providing Risk Based Inspection Supplemental Certification to the clients. This service is imparted in strict adherence to the international quality norms by making use of latest technology. The service provider works as per the requirements of the customers to provide complete satisfaction. Features: Timely renderedProvided by a team of expertsEnsures complete satisfaction Course Objective: To identify and assess the damage mechanismsTo assess the Probability of failureTo assess the Consequence of failureTo calculate the Risk ways to mitigate he RiskTo plan inspection methods frequency of inspection based on the riskTo improve the Safety reliability of the plant personnel Course Schedule: API 580 Risk-Based InspectionDAYS1S2LUNCH BREAKS3S49:00 AM 11:00 AM11:15 AM 01:15 AM1:45 PM 3:45 PM4:00 PM 6:00 PM1IntroductionDefinition AcronymsBasic ConceptsWhat is RBI2Planning the RBI AssessmentData Information collection for RBIDeterioration mechanisms and Failure modesAssessing POF3Assessing COF, Risk DeterminationRisk Management Through Inspection, Other Risk Mitigation ActivitiesDeterioration MechanismsDeterioration Mechanisms4Re-assessmentRoles , Responsibilities Training Record KeepingMock up Qualitative approachMock up Qualitative approach5Mock up Semi Quantitative ApproachMock up Semi Quantitative ApproachMock Up ExamMock Up Exam

Vision based inspection with TAL BRABO Robots, can detect the presence and Absence of features of the product.

Pre Risk Inspection

Understand complete Business/Project of the client. Identify hazards. Analyze or evaluate the risk associated with that hazard. Determine appropriate ways to eliminate or control the hazard. In other terms, a risk Inspection is a thorough look at client s workplace to identify those things, situations, processes, etc that may cause harm, particularly to People, Assets and Business.