Rod Mill

Description; Rod Mills are horizontal rotating cylindrical steel chamber of half filled with steel rods of length slightly less than the length of chamber. The rods are of different diameter. The size reduction is accomplished by the impact of rods as they fall back after being lifted by the rotating chamber. Rod Mill is fitted on a sturdy MS frame. Charging of rods and material is done by the means of opening provided in the chamber. The chamber is turning about the horizontal axis through a reduction gearbox drive through a motor. The stepped pulley arrangement is done for moving the Rod Mill at three different speeds. A revolution counter is provided to find out the number of turns. Special arrangement is done to free the Rod Mill from reduction gearbox for charging and discharging the material. experimentation/learning objectvies; To determine the efficiency of a Rod Mill for grinding a material of known Wi. To study effect of RPM on the power consumption of a Rod Mill. utilities required; Electric Supply: Single phase, 220 V AC, 50 Hz, 5-15 amp combined socket with earth connection. Earth voltage should be less than 5 volts. Raw Material for Feed. Sieve Shaker with set of sieves for analysis. Floor area: 1.5m x 1.0m technical details; Rod Mill : Material MS Dia 275mm, Length 350mm. Thickness 4 mm (approx.) With rods of compatible size quantity Discharge Chute : Suitable size. Drive : 1HP motor coupled to Reduction Gearbox 3-step pulley. Product receiver : Material Stainless Steel of suitable size. Control Panel Comprises of : RPM measurement : By proximity sensor with Digital indicator Energy measurement : Electronic Energy meter. MCB : For overload protection. Standard make on/off switch, Mains Indicator etc. The set-up is fitted with required guards. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU Paint.

To study effect of RPM on the power consumption of a Rod Mill. To determine the efficiency of a Rod Mill for grinding a material of known Wi.

Rod mill

Wire Rod Rolling Mill Plant is installed in engineering industries for rolling of billets into wire rods. These Wire Rod Rolling Mills are installed for rolling wires in different grades of metals like Low, medium and high-carbon steels, Cold-formed steels, Ball bearing steel, Electrode wire, alloyed structural steels, and spring steel. The mill plant is also used in manufacturing wire coils from the stainless steel and aluminum sheets. The rod rolling mill has advanced features that ensure controlled rolling and cooling operation in the mill. We have provided the Wire Rod Milling Plant with controlled water-box cooling and draft scheduling for controlled rolling of billets and sheets. The entire rolling mill plant is integrated with top quality technological design such as pass schedules and sophisticated automation systems. Features: Production capacity upto 120 t/hCustomize Maximum rolling speedExcellent production capacityContinuous Rolling lineControlled cooling and rollingTested on parameters such as force, torque, power and temperatureAvailable with roll pass schedules for all sizes to be rolled

Our ultramodern infrastructure facility has highly advanced technology required for the efficient manufacture of premium quality Block Wire Rod Mill. These rod mills are manufactured at our infrastructure facility using premium grade components and raw materials that are certified on their quality. These sturdy and durable rod mills are easy to install and have low maintenance needs. These rod mills are renowned for their unmatched quality. Features: Easy to installLow maintenance needsDurable

Towards forward integration of the processes, company has set up Wire Rod manufacturing & Wire Drawing facilities (HB Wire) at Raipur for manufacturing high quality Wire Rod of sizes 5.0 mm, 5.5 mm, 6.5 mm, 7 mm, 8 mm & 10 mm and HB wire of sizes 6 gauge to 14 Gauge with best available technology and plant & machinery support. Since the raw material i.e. Steel Billets /Blooms is manufactured in the Steel Melting Shop at Champa, the company is able to produce high quality Wire Rod & H.B. Wire in an efficient & cost effective manner. These products are used for various applications including Binding wire, Gl wire, Barbed wire for fencing, Armored sealed wire for heavy electrical cables, Nut bolts, Nails, screws, Alpine. Wire ropes. Wire mesh etc. Established a state-of-the-art Wire Rod Mill at Raipur.Manufacturing 5.0 mm, 5.5 mm, 6.5 mm, 7 mm, 8 mm & 10 mm size Wire Rods.Wire drawing facility to manufacture HB Wire of different sizes.

A Ball Mill grinds material by rotating a cylinder with steel grinding balls, causing the balls to fall back into the cylinder and onto the material to be ground. The rotation is usually between 4 to 20 revolutions per minute, depending upon the diameter of the mill. The larger the diameter, the slower the rotation. If the peripheral speed of the mill is too great, it begins to act like a centrifuge and the balls do not fall back, but stay on the perimeter of the mill. Both dry and wet types are available.

Refractory lining of Bar Rod Mill (BRM) including new construction, capital repair intermediate repair (shutdown).

We have with us rich industry experience that allows us to successfully handle the demands of Inspection of Rod Mill Equipment. Our services are highly demanded by manufacturers of the equipment to certify product s meeting the defined regulatory norms and standards as per the current regulations followed in the industry. Further, the inspections conducted also help in having a close understanding of the equipment s functional reliability and safe operations. Our team of experienced engineers can provide inspection service support at different stages like product design, installation, commissioning and operations.

Wet/Dry Rod mill are used for primary grinding of crushed ore with a particle size of 50 mm for soft materials, and 20-30 mm for harder materials .

Laborotry Rod Mill

Conveyor Roller Rod Milling Machine

Continuous rolling Mill automation from Furnace output to finished product. Billet conditioning such descaler, rejection table control. Complete cascade control. Minimum Tension Control for better quality. Horizontal as well as Vertical Loop control for Tension free rolling. Flying Shear Controls for Billet cutting. Crop and Cobble shear control. Billet tracking.

Wire rod mills are designed to produce bar sections of smaller sizes up to 5.5 mm. This is produced using a Wire Rod Block Mill , which consist of twist free cantilevered stands in a single block which are mounted with tungsten cartridge rolls to ensure the accuracy of size and quality of the section. Our block is designed for rolling speeds up to 90 mps. The finished section can be in straight lengths or coiled form.

Rod Mill