Spheronizer

Capacity: 50gm to 250gm. Extrudates To spheres/pellets. Multiple chequered Plate. Variable Spherodizing Speeds. Alternative disc pattern designs available to allow optimum spheronization of different material. Bowl dismantles easily for complete and effective cleaning. No contamination between products.

We are reliable supplier of high quality Mini Melt Extruder and Spheronizer. We provide reasonable price and excellent after sales service.

AEXT and ASPH

Spheronizers is the new pelletization range that builds on the proven Umang technology and its benefits. The design of the plate and the gap between the bowl and the chequered plate ensures that process and validation wise there is no difference to thepelletization process. This unique design of chequered plate, the chequered design of the plate cuts the extrudes in round pharma pellets making it an ideal spheronizers machine. The outstanding feature of the Spheronizers is the integrated and CIP optimized design. Connections, cabling and supplies are completely integrated, covered and sealed so the outside of the machine is smooth and very easy to clean. The innovative discharge valve design and optimized seals inside the bowl allow for CIP. As a result of this the our spheronizers is highly flexible, quick product changeover increases productivity and cost effectiveness. The spheronizers ranges from 100 gms / batch capacity to 100 Kgs./ batch featuring through the wall design and completely cleanable designs, allowing operation with platform and dust-free discharging via a linked mill directly into an IBC. The Spheronizers can be stand-alone or linked to a extrurder like a die roller extruder, screw extruder, basket extruder or a mixer extruder giving a highly dense and uniform pellet. A Fluid Bed Wurster can also be a part an integrated system. Standard Features for Spheronizers : Variaous designs of chequered plate starting from 1mm chequered size.Plate and shaft seals not in direct contact with the productPerfect cGMP-design: smooth covering, no external tubing and piping allowing easy cleaningCompletely integrated full opening side discharge: perfect discharge of difficult productsThrough the wall installation: minimum space required in GMP areaUser-friendly operator-machine interaction via graphical operator panel 12" Industrial PC software with PROCESS + range of software which helps interlinking all plant equipments to a single system.Flexibility (processes and products) for spheronization or pellet line / pelletization process.

COMBINED EXTRUDER SPHERONIZATION

Specification: The spheroidiser consists of a round disc mounted on a vertical shaft spinning at high speed at the bottom of a cylindrical chamber or drum. The cylindrical drum is called the bowl and the spinning disc is called the chequered plate. The chequered plate has a grooved pattern to increase the friction with the product and break the extrudates to length. When the extrudates are charged into the spheroidiser, they are thrown on the edge of the spinning plate by centrifugal forces.

An absolute essential equipment for Research Development is full of Advanced Technical Features: It throughly mixes active ingredients excipients It moistens the bands uniformally and fit for making loose or lumpish soft material The Screw Feeder pushes the material into extruding chamber. The material then passes through the screen plate of required mesh to give perfect noodles. These are then converted into perfect pallets. By a specially designed controlled speed rotating DISC. Productive Capacity gm 500 - 5000 Volume Flow m3/min 5.6 Pressure MPa 0 Power V 415 Hz 50-60 Blower Kw 2.2 rev/min 2900 Heater C From 15 C-120 C Kw 4.5-4 Compressed Air m3/min 0.4- 0.6 kg/hr 0.65 Motor Kw 0.75 rev/min 2900 Dimension (L x B x H) mm 1500 X 800 X 1250 Weight KG 539

Spheronizers is the new pelletization range that builds on the proven Umang technology and its benefits. The design of the plate and the gap between the bowl and the chequered plate ensures that process and validation wise there is no difference to the pelletization process. This unique design of chequered plate, the chequered design of the plate cuts the extrudes in round pharma pellets making it an ideal spheronizers machine. The outstanding feature of the Spheronizers is the integrated and CIP optimized design. Connections, cabling and supplies are completely integrated, covered and sealed so the outside of the machine is smooth and very easy to clean. The innovative discharge valve design and optimized seals inside the bowl allow for CIP. As a result of this the our spheronizers is highly flexible, quick product changeover increases productivity and cost effectiveness. The spheronizers ranges from 100 gms / batch capacity to 100 Kgs./ batch featuring through the wall design and completely cleanable designs, allowing operation with platform and dust-free discharging via a linked mill directly into an IBC. The Spheronizers can be stand-alone or linked to a extrurder like a die roller extruder, screw extruder, basket extruder or a mixer extruder giving a highly dense and uniform pellet. A Fluid Bed Wurster can also be a part an integrated system.