Wire Assembly

We at Elcab Conductors manufacture Wires, Cables and Wiring harness as per customer requirements.

The image shows a variety of wire rope assemblies and related hardware. These components are commonly used in industrial, marine, and architectural applications for lifting, securing, and rigging purposes. The items include wire ropes with looped ends, carabiners, turnbuckles, hooks, and other fittings. These assemblies are designed to handle different load capacities and are essential for ensuring safety and stability in various operations.

The Primary Objective of Popular Systems is to Manufacture High Quality Assembly Wiring Harness Kits. The Main Agenda of the Company Since Inception Has Been to Provide Its Customers with World Class Products at Competitive Prices and Fortify Consumer Trust. Infrastructure: Manufacturing/Focused Factory Our Commitment to Total Quality Management is Supported by Strategic Planning, Process Analysis and Implementation. from the Moment Your Order is Received, a Cross-functional Team is Dedicated to Your Needs from Product Definition, Through Launch and on to Program Assessment Where We Identify Opportunities for Continuous Improvement. Machineries: Fully Automatic Wire Cutting Striping and Crimping Machine 1 No Wire Cutting and Stripping Machine 4 No Multi Core Cable Cutting and De-sheathing Machine 1 No Pneumatic Core Stripper 2 Nos Wire Cutting Stripping and Twisting Machine 1 No Microprocessor Based Battery Cable Cutting Machine 1 No Pneumatic Cable Outer Jacket Removal Machine 1 No Pneumatic Crimping Machine for Scattered Terminals 5 Nos Semi Automatic Crimping Machines 10 Nos Electronic Crimping Presses 15 Nos Applicators 25 Nos Toggle Crimping Machines 30 Nos Wire Stripping and Twisting Machines - 5 Nos Soldering Station 10 Nos Coupler Assembly Station 3 Nos Air Compressor ( 3 Hp and 5 Hp) 1 No Each 25 Kva Generator 1 No Microprocessor Based Harness Tester- 2 Nos (1024 Points and 64 Points) Quality: We Are an Iso 9001:2008 Firm. Popular Systems Invests Heavily on Testing Procedures and Protocols to Ensure Trouble Free, Reliable Outputs. We Have a Mating Inspection Section, Coupler Seating Position-inspection Section and Harness Tester to Ensure High Quality Delivery. Product Information Raw Materials Used for Production: We Use Lapp (Single/Multi Core) Cables, Armored Cables,shielded Cables and Also Pvc Wires for Manufacture of Our Harnesses.we Use Imported Connectors Such as Sumitomo, Tyco, Berg and Molex for Specific Applications of Our Customers. We Also Have Good Tie-ups with Best Manufacturers of Couplers and Terminals in India. Polyamides and Master Batches from Srf and Dupont. We Make Assembly Wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We Make Harnesses for Elevators, Metering Pumps, Programmed Doors,textile Machines, Mold Machine Controllers Etc.. Production Capacity We Make Around Five Million Crimps Per Month and We Have Ambitious Expansion Plans to Make Around Ten Million Crimps Per Month . Competitivenes: We Maintain Competitiveness with the Following Steps procurement of Raw Materials from the Most Cost Effective Sources, keeping the Least Inventory. adoption of the Best Process to Increase Productivity to the Optimum Level. adoption of the Latest Techniques, value Engineering as a Continuous Process best Utilization of Machinery, Man Power, Space, Power, Etc., to Gain the Maximum Efficiency. best Quality Product with Competitive Price. 100% Acceptance with Customers (Zero Defects) All the Products Manufactured Cater to the Specific Requirements of the Clients. We Manufacture Products According to the International Standards. Our Performance and Commitment Are the Key for Our Success. We Make and Believe in Absolute Honesty and Transparency in Our Dealings with Our Clients and Business Associates.

We take pleasure to introduce ourselves as one of the renowned firms for providing the best-in-class range of Electrical Wiring Assembly. Features: Uniform thicknessExcellent finishDurable

Pitch: 0.80 mm (.0315")Contact System: 0.31 mm (.012") diameter postOrientation: Vertical, horizontalTermination: Surface mountApplication: Mating with high reliability Tiger Eye contact socketsSpecial Features: Locking Clip and Weld Tab options available for most rugged requirementsSamtec 28 Gbps Solution

Wire Assemblies are offered in a wide variety which is highly known for their durability and high performance. We fabricate these wire assemblies using quality materials which are procured from well known vendors. With the help of quality checkers we test the quality of the Assemblies and export them in the market as per standard measures. These are highly appreciated by our clients for its features like High efficiency, precisely designed, Sturdy construction. These Wire Assemblies are suitable for Maruti Alto. Our range is available in a variety of shapes and sizes and at affordable price. Features: High efficiency Precisely designed Sturdy construction Specifications: Pick up Assembly ( for Maruti Alto - Distributor )

JST Wire Assembly

A wire assembly, also known as a wire harness or cable assembly, is an organized bundle of wires, terminals, and connectors that transmit electrical power or signals within a system. It is designed to simplify the electrical interconnection of components in machinery, vehicles, appliances, or electronic devices.

We supply Yaskawa Motoman compatible manual wire feeder assembly at a very nominal price of high quality and reliability.

We offer a wide range of premium quality Electronics Wiring Harness that can be used in computers and energy meters. These are manufactured as per the color coding and drawings of circuits and assemblies provided by our clients. We delivery our products on time to our clients and supply in bulk quantities as per the requirements by customer.

We manufacture and supply a premium variety of Shafty Assembly. High on durability and known for refined finish, we can develop these Shafty Assembly as per your requirements also.

CUSTOMIZABLE SHROUDED WIRE-TO-BOARD HEADER AgilLink 0.8mm wire-to-board connector is the most common solution for transferring low power and signal. This series can carry a maximum current rating of 1A. Amphenol offers a comprehensive range of these headers including, V/T SMT, and R/A SMT to meet various customer requirements. The compactness of the connectors allows for extensive usage in consumer applications. Compactness for easy-to-fit the small equipment Cost-effective Simplicity of installation Supports PiP process Saving space

Matching up with the ever increasing requirements of the customers, we are engaged in providing Teflon Wire Assembly. Specifications: Other Name: Teflon AssemblySize: CustomizedColor: White, Yellow, Black and BlueApplication/Use: Home Appliances Special Features: DurabilityOptimum qualityMaximize functionality