Process Engineering Service in Pune (प्रोसेस इंजीनियरिंग सर्विस, पुणे)

Process Engineering is the core discipline that transforms raw materials into valuable products efficiently and safely. TKT Technology Services offers full-spectrum Process Engineering Services designed to optimize your plant's performance, from initial concept validation to detailed operational support. We ensure your processes are technically sound, economically viable, and environmentally responsible. We are dedicated to maximizing your return on investment by delivering robust and efficient process designs.

We are specialized in providing Process Engineering Services. Features:- As per client's specification- Ensure complete satisfaction The offered service is executed within a scheduled time-frame Product Details: Preperation of process flow diagram Equipment list with key parameters Estimating batch cycle time Mass balance Energy balance Select MOC of equipments as well as piping Design of process Equipments Preparation of P I diagrams Process as well as utility line sizing along with insulation requirement Preparation of line list HAZOP study.

Welcome to SEPREX, where simplicity meets process depth and efficiency in troubleshooting solutions. At the forefront of industrial innovation, we specialize in revolutionizing processes to achieve higher productivity, lower environmental impact and increased reliability. Whether you are looking to optimize existing operations or troubleshoot challenges, SEPREX is your dedicated partner in advancing your industrial endeavours. Industries we serve: Chemical Processing Petrochemicals Pharmaceuticals Energy Environmental And more..!

This phrase reflects the professional and detailed nature of the engineering drawings provided, often used in fields like architecture, manufacturing, construction, and product design. If you re seeking specific help with this type of service, they can assist in creating detailed technical drawings, CAD (Computer-Aided Design) models, schematics, and more to guide the construction or manufacturing process.

Detailed Process engg such as P I diagrams of process and utilities, utilities summary, process description, Equipment sizing and process data sheets, Line sizing, pump sizing and selection, material and energy balance calculations. P I diagram development and process description P I organisation - symbols and nomenclature, Process control schemes, preliminary instrumentation specification, tag number generation system specification, identification and demarcation of process units from application software engg perspective

Benefits: Improved Process Efficiency: Optimized process performance, resulting in increased productivity and reduced costs. Increased Profitability: Enhanced process reliability and uptime, leading to increased revenue and profitability. Enhanced Safety and Compliance: Identification and mitigation of process safety risks, ensuring compliance with regulatory requirements. Reduced Environmental Impact: Optimized process performance, resulting in reduced waste and environmental emissions. Industries Served: Oil and Gas Petrochemicals Chemicals Power Generation and Transmission Water and Wastewater Treatment Pharmaceuticals and Biotechnology

GPE provides complete process engineering for gas dehydration, separation, purification, cleaning and compression applications, using WINSIM II and a host of in-house software to simulate the process parameters. Deliverables:Process Simulation and PFDsFlare, Vent, Drain and Respiratory System DesignHazop and SIL StudySizing of the equipment, valves, pipelines etc.P ID, UFD and utility consumption listsElectrical Load listControl Shut Down PhilosophyCivil and foundation loadsHydraulics and Thermal calculations (HTRI)Processes Followed:Pressure Swing AdsorptionTemperature Swing AdsorptionCondensationAbsorptionDistillationDiffusionIndicative list of process engineering executed by GPERemoval of CO2, NH3, O2, Sulphur Compounds, tar and naphthaleneRemoval Recovery of Solvent, Mercury,Removal of trace elements form feed streams in Polyethylene, Polypropylene, Isomerization, Alkylation and MTBE process.Removal of Water from Inorganic Organic Gases.Production of Hydrogen, Nitrogen, Oxygen, Carbon dioxide, Argon Methane.Bio-Gas Up Gradation.

Process Design BasisPFDsP IDsProcess Data SheetsUtility summaryEquipments ListControl Logic Philosophy

P&ID PFD Design Basis Process Data Sheets Mass & Energy Balance Plant Layout & Elevation Equipment Layout & Elevation.

Process engineering is to study company s current business processes and develop new methods to improve productivity, efficiency, and operational costs. Process engineering is to redesign, reconstruct, and monitor processes to ensure they are effective. Once the implemented changes are tested for their effectiveness, we consistently work to update and further improve solutions. We will examine the way an organization operates, its long-term performance goals, and recommend ways it can work more seamlessly to achieve overall improvement.

Process Design, Process Finalisations, Process Balancing

We provide these services to small medium scale organic chemical units where the user can demonstrate the process wishes our participation in develping engineering support till commissioning though following activities 1. Develop Basic Engg package 2. Develop process enginering package for further detailing excution of the project 3. Support during the execution of project till commissioning though periodic site inspection technical support for commisssioning Process Engineering Package consisit of (generally) PFD preparation P I diagram preparation, including utility, effluent treatment etc Material energy balance document preparation incorporating the losses Process design of all the involved equipment, Sizing of equipment, preparing process specification of equipment piping Preparing scope drawings of equipment Preparing the unit plot plan of equipment Associate during the detailed engg package development to comment whether the same is meeting the requirements Associate during installation for periodic inspection to assess whether the same is meeting the requirement Our engineering services are used by product lines Catalytic Hydrogenation products We can license the technology too for some products involving vapour phase hydrogenation Diketene chemicals We can license the technology too Intermediates for dyestuffs, pesticides Pesticides Natural/ synthetic drug intermediates Bulk chemicals etc Food products Super critical extraction of herbs and spices to produce alkaloids, medicinally active ingredients, Debittered stevia alkaloid rich extract Distillery spent wash coalification We can license the technology too CO2 recovery from various source gases Methane enrichment in biogas Subzero temperature reactions like chlorination Continuous chlorination Continuous nitration/ sulfonation in CSTR Polyemers like PPS (USA based technologies ) Charges depend up on the scope for all the services

FEED STAGE PROCESS ENGINEERING DESIGN CONSULTANCY SERVICES PIPING 3D PLANT DESIGN FEED STAGE

- Process plant simulation of licensed softwares (Aspen Hysis, Aspen Plus) - Exchanger Design and rating on HTRI and EDR. - Line Sizing - flare net analysis on Aspen - Distillation column Design and simulation ( Batch and continous) - Reactor design and simulation.

Industrial Process Engineering

Engineering and Process

Process Engineering

Process and Dynamics Engineering

Process Engineering Services

Process Ingineering

The Process engineering group undertakes complete detailed engineering of process plants based on the package provided by technology supplier. The intelligent data generated can be further integrated to develop 2D CAD Design / 3D Model. The various services covered as part of detailed engineering are as listed below:Process Design Basis.Process Simulation Study to develop Mass Heat balances.Process Flow Diagrams (PFDs).Development Piping and Instrumentation Diagram (P ID).Utility list summary preparation.Process Equipment Sizing calculation : Distillation Column, Heat Exchangers, Separators, Pressure Vessel, Storage Tank, Boilers, Compressor, Dryers etc.Pump rating,Sizing Calculations and specifications.Specifications for Control Valve.Hydraulic and Line Sizing Calculations.Relief Valve Sizing Calculations and Specifications.Development of Process Engineering Deliverables: Line List, Static Rotating Equipment List, Datasheet for packaged items.Commissioning Philosophy.Preparation of Control Shut Down Philosophy Report.Network Analysis.As built Incorporation in Engineering Documents.Detailing support drafting of P ID, conceptual Equipment Plant layout, Elevation drawing in 2D.Adequacy Check Reports.

Process Engineering

We provide complete Process Engineering for all types of Chemical, Oil and Natural Gas, Petrochemical, Food, Pharmaceutical, Paint, Pulp Paper and Industrial Projects. We use intelligent P ID software which is integrated with every aspect of Detail Engineering. This helps in quick and intuitive P ID creation. The P ID can be effortlessly published so that they can be viewed using various platforms. Revision marking and tracking of P ID is extremely easy Smart PDF booklet is generated which contains all the deliverables. Process Datasheets are generated with the help of software which has bi-directional connectivity to P ID P ID has a bi-directional connectivity with Electrical and Instrumentation Engineering

In process department our main focus is on projects where the Process Engineering is carried out by the Client/Licensor however we undertake the responsibility of Drafting of SP PID and Aveva PID and Drafting of As Built P IDs

PFDsProcess Simulation using HYSYS SoftwareHeat Mass Balance (H MB)P IDsLine Sizing calculationsPSV CalculationHydraulic Calculation using Pipeflow softwareTransient Analysis using OLGA/ AFT Impulse SoftwareEquipment Sizing calculationsSafe charts, Cause EffectProcess Design Basis, Process DescriptionUtility Consumption ScheduleLine ListOperation Maintenance ManualPre-commissioning Commissioning Procedures.

Process Engineering

Process Engineering

Process Engineering Services Pune