Process Engineering Service in Thane (प्रोसेस इंजीनियरिंग सर्विस, ठाणे)

Description : Our PHSER services ensure that projects comply with health, safety, and environmental regulations in regions like Gujarat s petrochemical hubs, Pune s industrial areas, and Chennai s manufacturing zones. We review HSE aspects at every stage, helping businesses stay compliant with India s safety laws.

In this service we provide, Heat And Material Balance Design Basis PFD, P ID (Detailed And As-Built) Process Instrumentation And Mechanical Datasheets Line And Pump Sizing PSV Sizing Validation Simulation Studies Thermal Design Of Heat Exchangers (S T, Double Pipe , Air Cooler , Hair Pin) Storage Tanks Design As Per API 650/620 Pressure Vessels And Separator Design Layout And Plot Plan Markup Hazardous Area Classification SIL Study Network Hydraulics HAZOP

We offer comprehensive Process Engineering Services to optimize industrial processes, enhance efficiency, and ensure compliance across various sectors, including pharmaceuticals, chemicals, food beverage, oil gas, and manufacturing. Our expertise covers process design, optimization, safety analysis, and technology integration, ensuring cost-effective, high-performance, and sustainable process solutions. Our Services Include:1. Process Design Development ✔ Feasibility studies concept development ✔ Process flow diagram (PFD) and piping instrumentation diagram (P ID) creation ✔ Heat mass balance calculations for energy efficiency ✔ Equipment selection, sizing specification 2. Process Optimization Efficiency Improvement ✔ Performance assessment process bottleneck identification ✔ Energy resource optimization for cost reduction ✔ Lean manufacturing Six Sigma-based process improvements ✔ Digital twin simulation for real-time process optimization 3. Process Safety Risk Management ✔ HAZOP (Hazard and Operability) studies risk analysis ✔ Process hazard assessment (PHA) failure mode analysis ✔ Compliance with OSHA, NFPA, ISO, and industry safety regulations ✔ Explosion protection, pressure relief emergency shutdown system design 4. Utility Waste Management System Design ✔ Steam, compressed air, cooling water HVAC system integration ✔ Wastewater treatment effluent management solutions ✔ VOC control emissions reduction for environmental compliance ✔ Fire suppression explosion-proof safety systems 5. Automation Control System Integration ✔ SCADA, PLC, and DCS-based process automation ✔ Instrumentation control strategy development ✔ IoT-enabled predictive maintenance for process reliability ✔ Real-time monitoring data-driven process improvements Industries We Serve: ✅ Pharmaceuticals Biotechnology GMP-compliant API formulation process design ✅ Chemical Specialty Chemicals Reaction engineering safety-focused design ✅ Food Beverage Hygienic energy-efficient processing solutions ✅ Oil Gas Petrochemical Refinery, separation distillation process optimization ✅ Manufacturing Heavy Engineering Lean process design for improved productivity Why Choose Us? ✅ Industry-Specific Expertise Tailored solutions for various industrial processes ✅ Regulatory Compliance Safety Focus Adherence to international safety quality standards ✅ Cost-Efficient Sustainable Designs Energy savings waste reduction strategies ✅ Advanced Technology Automation Smart process integration for operational excellence ✅ Turnkey Process Engineering Solutions From concept to execution optimization Our Process Engineering Services ensure high-efficiency, cost-effective, and future-ready process solutions, helping industries achieve better productivity, compliance, and sustainability.

HAZOP HAZID Sil Assestement Verification LOPA

Process engineering focuses on the processing of raw materials from natural resources or by products / wastes from other industries to obtain valuable products in a sustainable manner.Raw Mix DesignProcess Review of OEMs Through Process SimulationSystem IntegrationMass and Heat BalanceProcess GuaranteesInterlocking (Start Stop Operation Safety) and Process Control PhilosophyPlant Process OptimizationPlant Up-gradation GuidanceInstalled and Consumed Electrical EnergyLaboratory FacilitiesAny Other Relevant

Our solutions are categorized and named after Sanskrit words; taking inspiration from the depth of meaning they carry. Prakriya - means process, form, manner, formality and methodology. We support organizations in engineering & re-engineering of Prakriya to improve on service levels, quality standards and financials.Supply Chain Structuring.Process Engineering, and Re-engineering.ISO 9001, ISO 22000, HACCP/FSMS, QMS Guiding, process designing, training and implementation supportAudits Facility & Process.Typical Prakriya contents:Supply chain structure designing, resource estimation and costing.Process/SOP designing and handholding for implementation.Re-engineering of processes for improvement in quality, productivity and service.Audits for continuous monitoring and improvement.Warehouse Health Check-up Programme (WHCP)Compliance Audits.Quality, Food Safety, ISO audits. IT SolutionsWMS/TMS Selection & implementationBusiness Process Mapping

Process Engineering

Process Engineering

Process Intensification Services

On-Site Maintenance Process Engineering Service

FeasibilityPlant scale-upDebottleneckingTroubleshootingUtilities optimizationHydraulic studiesThermodynamic and kinetic studiesDeveloping FEEPSimulation studies

Process simulation and optimization. PFD, HMB, P ID development and updation. Equipment/Package sizing calculations and Process datasheet Development. Thermal Design of Heat Exchangers.

Feasibility Plant scale-up Debottlenecking Troubleshooting Utilities optimization Hydraulic studies Thermodynamic and kinetic studies Developing FEEP Simulation studies

Process Engineering Service

Process Safety

Process Engineering

Process Engineering

Process Engineering

Process Engineering

Creation of intelligent P ID s in SmartPlant P ID including customization of legend, reports and borders Preparation of line list, equipment list, valve list etc. Upgrade of SmartPlant P ID Database

Feasibility Plant scale-up Debottlenecking Troubleshooting Utilities optimization Hydraulic studies Thermodynamic and kinetic studies Developing FEEP Simulation studies

Details: Process Simulation Basic engineering PFD P ID Development HAZOP Safety Studies Design of Process equipment Plant hydraulics design Specification for package systems Instrument Specifications Loss prevention system design Operation Maintenance Manual preparation Commissioning Troubleshooting

Process data sheets Process data for control valves safety valves specifications Pump hydraulics calculations Process control logic Effluent treatment philosophy HAZOP studies

Process Engineering

PROCESS ENGINEERING

PROCESS ENGINEERING

Process Engineering

P ID Preparation Updation. Process Hydraulic Calculations, Equipment, Pump Line Sizing. Thermal Design of Heat Exchangers, Heating Coils Process Equipments. Cause Effect Diagrams. Hazop Studies.