Flow Control Trainer

Flow Control Trainer simulates a typical Flow Control Loop found in oil gas, chemical and food production plants around the world. This system makes an excellent platform for training in all aspe cts of liquid flow instrumentation and engineering. The trainer provides the flexibility to construct different designs, simulating a real world industrial plant environment for a wide range of educational experiences in flow control studies. PRODUCT INCLUSIONS Control Valve Ai r Filter with Regulator I to P Converter Rotameter Submersible Pump and SS Tank Orifice and Differential Pressure Transmitter SCADA FEATURES DATA LOGGING DATA PRINTING DATA EXPORT TREND PLOTSS HMI CONTROL P ID In this trainer Kit the flow rate of water is measured by using orifice plate assembly connected with differential pressure transmitter . Set point for the flow rate is given to the controller through SCADA, which is achieved by controlling the flow rate using pneumatic control valve.

Owing to our proficiency in this domain, we are providing our clients an optimum range of Flow Control Set Up. Features: Excellent performance High operational fluency Shear strength Specifications: Flow Sensor (a) Orifice with DPT (ULP-25O). (b) Turbine type flow Meter (Paddle Wheel) (ULP-25T) Water Circulation FHP Pump with necessary piping (Flexible type) Source Tank SS Tank of capacity 20 ltr (approximately) Control Valve 1/2 Globe valve (Linear) 15mm Stem travel. Actuator Diagram type Pneumatic Actuator input 3 to 15 PSI I to P Converter Input 4-20mA output 3-15 PSI supply air pressure up to 60 PSI. PC Interface card 16 Bit ADC (8 Ch) with 12 Bit DCA interface with through RS232 USB Port. Power Supply 230V 50 Hz Pressure Gauges Bourdon Pressure gauge 0-100PSI-1 No, 0-30PSI- 1 No Manual Bypass valve Needle valve (1/2 ) for Manual Bypass. Flow Measurement Rota meter (1500 LPH), Digital Indicator(Optional) Mounting Mounted on a powder coated metal frame (appi 650x500x750 LxBxH) Controller PC based dedicated PID software to control the process, control. Action P, PI, PID, Trend plot with online and off line analysis. Printing and analysis. Accessories (Optional) - Digital Flow Indicator with Retransmission output - Air Compressor - Personal computer with latest features.

The ThermoFlux 7093 Air Flow Reaction Turbine Trainer is a compact, transparent, and highly educational system designed by SCIENTICO, ideal for training and demonstration in thermal engineering and turbomachinery laboratories. It enables students to investigate the working principles of reaction turbines, conduct performance analysis, and prepare characteristic curves through practical, real-time experimentation. This trainer uses compressed air to simulate turbine operation, making it safe, clean, and suitable for academic environments. It features a Plexiglass turbine housing, allowing a full view of the internal operation and airflow behavior. The band brake system provides controlled loading, and electronic sensors measure both torque and turbine RPM with high precision. All experimental data can be optionally collected and analyzed on a PC via a data acquisition (DAQ) interface. Perfect for institutions seeking an industry-relevant, hands-on learning experience on turbine efficiency, power output, and reaction principles. Key Experiments Learning Objectives: ✔ Measurement of power output from a reaction turbine ✔ Determination of efficiency under varying loads ✔ Development of characteristic performance curves ✔ Comparison of theoretical and experimental data ✔ Real-time monitoring of rotational speed and torque ✔ Clear visualization of reaction turbine working principle Technical Specifications: Turbine Type: Air-operated reaction turbine Power Output: Approx. 50W Rotor Diameter: 50mm Housing Material: Transparent Plexiglass Loading Mechanism: Band brake with torque measurement RPM Measurement: Inductive proximity sensor Compressor: Required for air supply (optional add-on available) Data Acquisition: Optional PC interface with data logging software Safety: Lab-safe, low-pressure compressed air operation Display: Interface unit (optional) for RPM and torque readings Why Choose SCIENTICO? 🔹 India's Leading Turbomachinery Lab Equipment Manufacturer 🔹 Over 30 years of experience delivering to top engineering institutions 🔹 ISO 9001:2015 certified and CE Marked products 🔹 Strong international presence across Africa, Asia, Middle East, and Americas 🔹 Complete after-sales support, installation guidance training 🔹 Customization available for institutional requirements and syllabi 🔹 Dedicated R D for advanced, curriculum-aligned learning solutions Q A Section Q1: What is the purpose of this trainer? A: It demonstrates the working and performance of a reaction turbine, enabling students to understand its power output, efficiency, and operating characteristics. Q2: Does the trainer include a compressor? A: A compressor is optional. If not included, you must supply compressed air from an external source. Q3: Can the RPM and torque data be recorded digitally? A: Yes, the trainer supports PC-based data acquisition (DAQ), which allows for real-time monitoring and recording of turbine performance. Q4: Is it suitable for engineering colleges and polytechnic labs? A: Yes, this unit is specifically designed for mechanical and thermal engineering education in degree, diploma, and research institutions.

With the assistance of our team of adept professionals, we have been able to provide our clients with beat-in-class Flow Control Trainer. Flow control trainer is designed for understanding the basic principles of flow control. The process setup consists of supply water tank fitted with pump for water circulation. A DP transmitter is used for flow sensing which measures differential pressure across orifice meter. The process parameter (flow) is controlled by microprocessor based digital indicating controller which manipulates pneumatic control valve through I/P converter. The control valve is fitted in water flow line. These units along with necessary piping are fitted on support housing designed for tabletop mounting. The controller can be connected to computer through ethernet port for monitoring the process in SCADA mode. Features: ON-Off PID operationAuto tuningSCADA studyMODBUS communicationMulti drop and point to point CommunicationServer-Client communication Range of experiments: Study of open loop (Manual control)Study of on/off controllerStudy of proportional controllerStudy of prop. integral controllerStudy of prop. derivative controllerStudy of PID controllerStudy of stability of the system (Bode plot)Study of multi drop communicationStudy of Server-Client communication Utilities required: Electric supply: 230 /- 10 VAC, 50 Hz, 1 phaseWater supply: Distilled water @10 litersComputer: With standard configurationAir Supply: Clean, oil and moisture free air,Support table: Size: 800Wx800Dx750H in mm. Specifications: ProductFlow control trainerProduct codeMI 312AType of controlSCADAControl unitDigital indicating controller with Ethernet communication Make Yokogawa, model UT35Diff. pressure transmitterType Capacitance, two wire, Range 0 200 mm, Output 4 20 mA sq.root, Make YokogawaI/P converterInput 4-20mA, Output 3-15 psig, Make Control airControl valveType Pneumatic, Size 1/4", Input 3 15 psig, Air to close, Characteristic Linear, Make PneuconRotameter10-100 LPH, Make eurekaPumpFractional horse power, type submersibleSupply tankSS304Flow measurementOrifice meterAir filter regulatorRange 0-2.5 kg/cm2, Make AirmaticPressure gaugeRange 0-2.5 kg/cm2(1No), Range 0-7 kg/cm2(1No), Make WikaOverall dimensions550Wx475Dx520H mmSoftwareSCADA software package; Mini Compressor

The scope includes design, manufacturing, supply, installation commissioning of a Flow Control Trainer I for water. The trainer to be designed broadly using following equipments/ instruments with necessary piping standard fittings. The trainer must have built in safety measures for its equipments, process and the user. To be supplied with instruction manual for conducting experiments. Sump tank: Size As requiredCentrifugal Pump: 1/2 HP, single Phase ACFlow Transmitter: Type (Orifice, Turbine flow Meter etc) Range:- As required. Out Put- 4-20 mA, Type:- 2 or 4 wireRota meter: Range: As RequiredPneumatic Control Valve: Two way Globe Valve, Air to CloseE/P Convertor: Input-4-20 mA, O/P:- 3-15 psiAir Flow Regulator with gauge: Range 0-10 kg/cm2Electronic PID Controller: with Serial PC interface., Display SP/PV, Hi/LO Alarm, etc.Electrical Control Panel: For mounting control switches, indicating lamps, test points, Controller, etc.Air compressor: Single Phase ACSuitable power supply for transmitters, controller other instruments if any Inputs: Power Supply: 220 V /- 10% , 50 Hz Single phase ACWater supply to trainer Interface: The trainer must have suitable interface SCADA software connectivity for Data Acquisition and control from remote computerThe trainer needs to work as a sub unit for Distributed Control SystemTrainer Multi process Control System Trainer supplied in this package Range of Experiments: Study of single loop Proportional (P), Integral (I) Derivative control actionStudy programming of PID controllers, Auto / manual selection, Local set Point (fixed ramp), PID parameter setting, configuration of measured variable in % and engineering unit, etc.Study of stability of single loop Flow controller Note: Any other experimental for fluid Flow control loop trainer can also be offered as an alternative to meet the objective.

Flow control trainer is designed for understanding the basic principles of flow control. The process setup consists of supply water tank fitted with pump for water circulation. A DP transmitter is used for flow sensing which measures differential pressure across orifice meter. The process parameter (flow) is controlled by microprocessor based digital indicating controller which manipulates pneumatic control valve through I/P converter. The control valve is fitted in water flow line. These units along with necessary piping are fitted on support housing designed for tabletop mounting. The controller can be connected to computer through USB port for monitoring the process in SCADA mode. Product is supplied with 32 point demo version of SCADA software package.

We are a unique entity in this industry, actively engaged in offering a premium quality array of Flow Control Trainer. Features: Compact design Energy efficientEasy to operate

The Flow Control Trainer is designed for teaching the basic flow control principles study in chemical and instrumentation engineering. For ease of understanding, the product is described with its major components. To study of proportional controller To study of proportional integral controller To study of proportional derivative controller To study of proportional integral derivative controller Tuning of controller (Closed loop method)Tuning of controller (Using Auto Tuning method)To study of control valve characteristics: Valve To study of SCADA system To study of Computer communication system RS 482 and RS 232.

With our sustained efforts, efficient experience manpower, qualified dedicated management, we have been able to trade Flow Control System Trainer. Features: Require less maintenance Ease of useApplication specific design Specifications: Control Panel: PID Controller : ( Electronic )Input : 4 20 mA.Output : 4 20 mA.Display : 3.5 Digit.Proportional Band : 2 500 %.Integral Action : 0.05 50 R/min.Derivative Action : 0.01 10 Min.I/P Converter :Input : 4 20 mA.Output : 0.2 1 Kg/ Cm2.Alarm Annunciator : 4 Window.Hooter : 1 No. Air Filter Regulator : Input : 0 10 Kg/Cm2.Output : 0.2 1.2 Kg/Cm2.Control Panel : It is fabricated from 16 gauge CRC sheet well epoxy coated. All the above instruments wring will be mounted on panel. All the connections wring will be inside the panel. Necessary switches, indicators are mounted on the panel. Flow Transmission Final Control Element: Flow Transmitter ( Wheel Type Electronic )Range : 4.2 42 LPM.Output : 4 20 mA.Pneumatically actuated diaphragm Control valve

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Model: FCT FLOW CONTROL TRAINER OBJECTIVE: To control the flow rate using PID controller and study the characteristics of PID in various modes. FEATURES: System works on 230V AC Honeywell make PID is used System controls ON-OFF through PID. Pre set levels can be Auto tuned. Interfacing Hardware and Software with USB to study SCADA operations MODBUS communication Multi drop and point to point Communication Server-Client communication Centrifugal pump of 0.75 HP is used System is Floor mounted, on wheels Dimensions: W: 800 mm, Ht: 1400 mm, D: 650 / 350 mm Range of experiments:- Study of proportional controller Study of proportional integral controller Study of proportional derivative controller Study of proportional integral derivative controller Tuning of controller (Closed loop method) Tuning of controller (Using Auto Tuning method)

FLOW CONTROL TRAINEROBJECTIVE: To control the flow rate using PID controller and study the characteristics of PID in various modes. FEATURES: System works on 230V AC Honeywell make PID is usedSystem controls ON-OFF through PID.Pre set levels can be Auto tuned.Interfacing Hardware and Software with USB to study SCADA operationsMODBUS communicationMulti drop and point to point CommunicationServer-Client communicationCentrifugal pump of 0.75 HP is usedSystem is Floor mounted, on wheelsDimensions: W: 800 mm, Ht: 1400 mm, D: 650 / 350 mm Range of experiments:- Study of proportional controllerStudy of proportional integral controllerStudy of proportional derivative controllerStudy of proportional integral derivative controllerTuning of controller (Closed loop method)Tuning of controller (Using Auto Tuning method)

Hydraulic Trainer

Flow Control Trainer

To control the flow rate using PID controller and study the characteristics of PID in various modes. FEATURES: System works on 230V AC Honeywell make PID is used System controls ON-OFF through PID. Pre set levels can be Auto tuned. Interfacing Hardware and Software with USB to study SCADA operations MODBUS communication Multi drop and point to point Communication Server-Client communication Centrifugal pump of 0.75 HP is used System is Floor mounted, on wheels Dimensions: W: 800 mm, Ht: 1400 mm, D: 650 / 350 mm Range of experiments:- Study of proportional controller Study of proportional integral controller Study of proportional derivative controller Study of proportional integral derivative controller Tuning of controller (Closed loop method) Tuning of controller (Using Auto Tuning method)