Process Control Trainer

Control Engineering focuses on designing and implementing automated systems to manage and optimize dynamic processes across industries. Using advanced technology and mathematical models, control engineering enhances efficiency, safety, and reliability in fields such as manufacturing, power generation, and aerospace. Key Components: Control Systems Design: Developing strategies to regulate process variables (temperature, pressure, etc.) using feedback and feedforward control loops. Process Modeling and Simulation: Employing models and simulations to predict system behavior, allowing testing and optimization of control strategies. Programmable Logic Controllers (PLCs): Essential for automating machinery and processes, executing tasks like monitoring, decision-making, and control. Distributed Control Systems (DCS): Scalable automation for large-scale operations, providing real-time data and control across multiple points. Supervisory Control and Data Acquisition (SCADA): Centralized monitoring and control of networks, offering data visualization, remote access, and alarm management. PID Controllers: Widely used to maintain desired output levels by adjusting process variables continuously. Sensors and Actuators: Sensors detect changes in system variables; actuators respond to control commands, creating a feedback loop. Data Acquisition and Analysis: Collecting and analyzing data in real-time to improve performance, identify inefficiencies, and provide predictive insights. Applications: Industrial Automation: Automates manufacturing, increasing productivity and reducing manual intervention. Power and Energy Management: Regulates power generation, distribution, and usage, optimizing efficiency. Robotics and Motion Control: Enables precise control in robotics and machinery requiring synchronized movements. Aerospace and Defense: Provides stable, responsive control in high-stakes applications like flight systems and spacecraft. Process Industries: Ensures consistency, safety, and compliance in refineries, chemical plants, and pharmaceuticals. Benefits: Increased Efficiency: Automation streamlines processes and reduces waste. Enhanced Safety: Reduces human error with real-time alerts and emergency responses. Improved Quality: Maintains control over critical variables for consistent output. Cost Savings: Optimizes energy use and lowers operational costs through predictive maintenance. Scalability and Flexibility: Adapts to diverse industries and operational needs. Control Engineering solutions drive innovation and operational excellence, providing the foundation for automation and process control across industries.

Our Temperature Control Loop Setup is basically a PC based PID controller setup used for closed loop and open loop analysis of temperature process system. The setup comprises of RTD temperature Sensor. The water flows through the Rotameter and Process tank to which a heating coil is fitted. The heater is controlled by a Thirstier drive. The Thirstier drive is connected to PID controller. The manual control valve can control the water flow. The system is mounted on a tabletop model with all necessary Piping. Water at approx. 100 LPH has to be supplied to a system externally. The electronic panel comprises of ADC/DAC card with RS‐232 interfaces. Software is provided for experimentation, Control action like PD, PI, PID can be conducted. Online data acquisition, trend plot are the salient feature of the system. Off line analysis, Printing of data graph can be done easily. The software is compatible with windows XP operating system. Detail Manual will be provided to conduct experiment. SPECIFICATION: Temperature Transmitter: RTD(PT‐100) Capacity: 0‐100 degree C Output‐4‐20mA Water Heater: 3kw at 1 to 2 LPM Maximum 100 degree centigrade. Water Circulation: FHP pump with necessary piping (Flexible type). Source Tank: SS Tank of capacity 20 liters (approximately) Thirstier Card: Thirstier power controller capacity 3 KW, Input‐4‐20mA, Output 0 to 230 V Ac. Water Controller: Manual control valve to control water flow rate. Power: 230V 50 Hz. Mounting: Mounted on a Powder coated metal frame (approximately 650X500X750 LXBXH) Controller: PC based dedicated PID software to control the process, control action P, PI, PID. Trend plot with online and off line. Printing and analysis.

Pressure Control Trainer is designed for understanding the basic principles of Pressure Control Loop. The process setup consists of pressure tank fitted with pneumatic control valve. Pressure transmitter is used for measuring the pressure The process parameter(Pressure) is controlled by microprocessor based PID controller which manipulates pneumatic control valve fitted at outlet of pressure tank trough I/P converter. This unit comes along with necessary piping and is fitted on support housing designed for table top mounting. PRODUCT INCLUSIONS Pressure Tank Control Valve Air Filter with Regulator I to P Converter Pressure Transmitter Pressure Relief Valve Pressure Gauge SCADA FEATURES DATA LOGGING DATA PRINTING DATA EXPORT TREND PLOTS HMI CONTROL P ID In this trainer kit the process parameter (pressure) is measured by using Pressure Transmitter. Set point for the tank pressure is given to the controller through SCADA, which is achieved by the controlling the pressure using pneumatic control valve.

Our urge to reach the top has enabled us to come out with an exclusive assortment of Level Control Loop Trainer. Specifications: Level Sensor Pressure Transmitter (HiQ-24P) / Capacitance type (ULP24C) Measuring Tank Acrylic tank of 30cm length (5 liters capacity) Water Circulation FHP pump with necessary piping (Flexible type) Source Tank SS Tank of capacity 20 liters (approximately) Control Valve 1/2 Globe Valve (Linear) 15mm Stem Travel Actuator Pneumatic Actuator input 3 to 15 PSI I to P Converter Input 4-20mA output 3-15 PSI PC Interface card 16 Bit ADC (8 Ch) with 12 bit DAC interfaced with PC through RS-232/ USB Port Power Supply 230V 50 HZ Pressure Gauges Bourdon Pressure Gauge 0 to 100 PSI -1 No., 0 to 30 PSI - 1 No Manual bypass Values Manual Gate Valve Flow Measurement Rota meter (1500 LPH) Mounting Mounted on a Powder Coated metal frame (Approx.650 x 500 x 750. L x B x H) Controller PC based dedicated PID software to control the process, control Action P, PI, PID. Trend plot with on line and off line, Printing and analysis Accessories (Optional) - Digital Level Indicator with Retransmission output Air Compressor Personal computer with latest features Features: High efficiency Optimal grade material Easy installation

J-Tech Instruments commenced with an ambition to deliver the precisely developed products to the customers and it is headquartered at Perungudi, Chennai, Tamil Nadu,. We are a sole proprietor based entity which is executing its occupational activities in a streamlined way in the field of manufacturing qualitative products. The spectrum of products we provide to our customers includes of Electrical, Instrumentation, Mechanical, Electronics, Chemical, Civil, Biomedical and other Testing lab equipments. Because of our immense experience in manufacturing operations, we are able to tailor the precise solutions for customers in given time frame. We have preserved an advanced workplace (infrastructure unit), aspiring to have a flawless production operations. Our infrastructure is fully backed by the sound production machineries and other production tools. We make sure to give qualitative products to our clients with the assistance of squad and managed by well-experienced professionals. In addition, we have a spacious warehouse department which is recurrently administered by our professionals to keep products safe till it dispatched to the customers.

Cruise Control Trainer Model No: SCI-903 Manufacturer and Exporter: SCIENTICO The Cruise Control Trainer, developed by SCIENTICO, a renowned lab equipment manufacturer and exporter, is an advanced teaching tool designed to demonstrate the structure and operation of vehicle cruise control systems. Ideal for vocational skill schools and training institutions, this trainer offers practical insights into both mechanical and electronic cruise control systems, enhancing theoretical knowledge with hands-on experience. Key Features Realistic Demonstration: Simulates a mechanical Cruise Control System (CCS) to showcase real-world functionality. OEM Components: Incorporates original equipment manufacturer parts for accurate and reliable demonstrations. Variable Speed and Load Control: Provides adjustable parameters to simulate various driving conditions. Comprehensive Training Tool: Enables users to understand and maintain cruise control systems effectively, suitable for both basic and advanced learners. Specifications Speed Signal Source: Captured from a rotating driveshaft, speedometer cable, wheel speed sensor, engine RPM, or internal electronic speed pulses. Throttle Control: Operated via solenoid, vacuum-driven servomechanism, or electronic systems (drive-by-wire technology). Control Interface: On/Off Button Set/Accel Pedal Resume Button Brake Pedal Clutch Pedal Power Supply: External Power Supply: AC 220V 10%, 50Hz Operating Voltage: 12V DC Dimensions: 1600 x 700 x 1600 mm Weight: Approx. 80 kg Applications Vocational training in automotive systems Hands-on demonstrations for cruise control operation and maintenance Practical learning for students in secondary and senior technical education programs Vehicle diagnostic and repair skill enhancement Frequently Asked Questions (FAQ) Q1: What type of cruise control system does this trainer simulate? A1: The Cruise Control Trainer simulates a mechanical CCS and demonstrates its operation, along with the electronic systems used in modern vehicles. Q2: Is this trainer suitable for educational institutions? A2: Yes, it is designed specifically for vocational skill schools, training centers, and technical education programs to teach students about cruise control systems. Q3: How does the cruise control maintain speed? A3: The system pulls the throttle cable using a solenoid, vacuum-driven servomechanism, or electronic systems (if the vehicle uses drive-by-wire technology) to maintain the desired speed. Q4: What power requirements does this trainer have? A4: The trainer requires an external power supply of AC 220V 10%, 50Hz, and operates on 12V DC. Why Choose SCIENTICO? As a leading lab equipment manufacturer and thermodynamics lab equipment exporter, SCIENTICO is dedicated to providing high-quality, innovative training solutions for technical education. The Cruise Control Trainer exemplifies our commitment to equipping students and professionals with practical knowledge and skills for the automotive industry.

We are supplying Process Automation Trainer system with Flow meters, Temperature Sensors, Pressure Transmitters, Level measuring devices etc., Please contact us for more information

Individual control loops as well as Advance control schemes like Ratio, Cascade, Feed forward, coupled tank made easy for student. Connection through polarized FRC connectors, sturdy 4mm Banana sockets Patch cords enabling quick setting up of variety of process control experiments. P4/XP / win 7 window based PID controller (DDC) software package with P, PI PID control, Ratio cascade control, three operating modes, Online graph drawing data acquisition modes (SCADA). PC not in scope of supply. Lightweight, yet sturdy, tabletop, Aluminium profile flat panel setup, with SS (304/316) piping for and wide angle view of every component in process. No hidden parts.

Study of P+I+D (3-term) control of the temperature system