Temperature Control Trainer

Description The setup consists of heating tank fitted with Thyristorcontrolled heater for on line heating of the water. Water is supplied from laboratory constant head tank and its flow can be manipulated and measured by provided Rotameter. The temperature of the heated water is sensed by RTD sensor. This measured variable through Temperature Transmitter is communicated to Digital Indicating Controller. Error is calculated and output accordingly, is communicated to Thyristor Controlled heater to achieve the Set Point. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate. The present set-up is completely computerized controlled. The Digital Indicating Controller have a facility to interface the system with computer which enables to change the PID parameters using computer. The educational software and data-logging package has been developed for unit. The software environment base is of Labview of NATIONAL INSTRUMENTS, USA. This software is compatible to interfacing unit designed by K. C. Engineers. This software package provides a comprehensive educational software environment within which the PID investigations can be performed. This software is capable to tabulate the sample readings according to the requirement of experiment under study and results obtained can be compared. The real time data acquisition can be done by interfacing the set-up with computer using software. This software can be used outside the laboratory with the computer to familiarize the students with the equipment and procedures with the help of Flow Diagrams provided in the software. In flow diagrams Set Point, Process Variable and Controllers Output are visible on the screen and this data can be transferred in Excel Files for further calculations, plotting graphs etc. Software allows the user to have control on sampling time, data logging, printing the stored data, preparing spread sheets in Excel etc. Experimentation/Learning Objectives To study the open loop or manual control To study the proportional control To study the two mode (P+I) control To study the two mode (P+D) control To study the three mode (PID) control To study the tuning of controller (Open loop method) using Zeigler-Nichols method. To study the stability of the system using the BODE PLOT. Auto Tuning. Utilities Required Electric supply: Single Phase, 220 V AC, 5-15 amp combined socket with earth connection. Earth voltage should be less than 5 volts. Water Supply: 2 LPM at 1 bar Computer system: i-3 processor, Windows 7/8 with MS Office pre-loaded. One USB communication port free for interfacing unit. Table for set-up support. Technical Details Temperature Transmitter : Input RTD PT-100 (Range 0-100 C), Output 4-20 mA. Process tank : Material Stainless Steel, Capacity 0.5 lit (approx.) Heater : Nichrome Wire Heater, Capacity 1 kW Thyristor Controller : Input 4-20mA for heater. Flow Measurement : By Rotameter. Piping : Size 1/4 Interfacing unit : For input-output communication with auto/manual facility Micro-processor Controller : PID Setting, auto tuning, fully programmable with serial communication Software : For experimentation, PID control, Data logging, trend plot, offline analysis and printing. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU Paint.

Temperature Control Trainer help the users to understand basic principles of temperature control loop and delivers a hands on experience to operate the process using microprocessor based (PID) controller. The self-assembled trainer provides flexibility to construct different designs, simulating a real world industrial plant environment for a wide range of educational experience in temperature control studies. PRODUCT INCLUSIONS Heater SS Tank Solid State Relay PID RTD Rotameter SCADA Users can raise or lower the water flow rate using Rotameter in order to preset the inlet and outlet flow rate of heater tank. Temperature is controlled using a microprocessor based controller which manipulates the heater input through solid state relay. Stability of the system can be verified by operating the system in stability control mode. P ID The process setup consists of hot water tank fitted with SSR controlled heater for on-line heating of water . SSR (Solid State Relay) is use for converting output from controller to input of heater. RTD (Resistance Temperature Detector) is used to measure the temperature of hot water.

We are offering for Temperature control trainer : Temperature control trainer is designed for understanding the basic temperature control principles for the Process control mounted on Aluminum profile rack with sturdy table top flat panel. The process setup consists of heating chamber fitted with SSR controlled heater for on-line heating of the air. Temperature sensor (RTD) is used for temperature sensing. Fan is fitted in the chamber for maintaining the temperature. The process parameter (Temperature) is controlled by microprocessor based digital indicating controller which manipulates heat input to the process. Each panel has ABS molded plastic sturdy enclosure with 4mm shrouded connectors showing circuit diagram & its connection tag numbers for easy understanding and connections.

With the continuous support and sincere efforts put by our experienced professionals, we have been able to provide our clients a qualitative range of Temperature Control Trainer. The provided control trainer is well-manufactured under the strict supervision of our highly experienced professionals using the optimum quality components and advanced technology. It is mainly based on the basics of temperature control principles. Temperature control trainer is designed for understanding the basic temperature control principles. The process setup consists of heating tank fitted with SSR controlled heater for on-line heating of the water. The flow of water can be manipulated and measured by rotameter. Temperature sensor (RTD) is used for temperature sensing. The process parameter (Temperature) is controlled by microprocessor based digital indicating controller which manipulates heat input to the process. These units along with necessary piping and fitting are mounted on support frame designed for tabletop mounting. The controller can be connected to computer through ethernet port for monitoring the process in SCADA mode. Product is supplied with 32 tag demo version of SCADA software package. Features: ON-Off PID operationAuto tuningSCADA studyMODBUS communicationMulti drop and point to point CommunicationServer-Client communication Range of experiments Study of open loop (Manual control)Study of on/off controllerStudy of proportional controllerStudy of prop. integral controllerStudy of prop. derivative controllerStudy of PID controllerTuning of controller (Open loop method)Tuning of controller (Closed loop method)Tuning of controller (Using Auto Tuning )Study of stability of the system (Bode plot)Study of multi drop communicationStudy of Server-Client communication Utilities Required: Electric supply: 230 /- 10 VAC, 50 Hz, 1 phaseWater supply: Distilled water @10 litersComputer: With standard configurationAir Supply: Clean, oil and moisture free air, Pressure 2 Bar, consumption 50 LPHSupport table: Size: 800Wx800Dx750H in mm. Specifications: Product Temperature control trainerProduct codeMI 311AType of controlSCADAControl unit Digital indicating controller with Ethernet communication Make Yokogawa, model UT35Temperature sensor Type RTD, PT100Heating control Proportional power controller (SSR), Input 4-20 mA, Capacity 20 A.Heater Type Electrical 2 coil, Capacity 3 KWRotameter 6-60 LPH, Make EurekaProcess tank SS304, Capacity 0.5 lit, insulatedOverall dimensions 550Wx475Dx520H mmOptional SCADA software package

Temperature control trainer is designed for understanding the basic temperature control principles. The process setup consists of heating tank fitted with SSR controlled heater for on-line heating of the water. The flow of water can be manipulated and measured by rotameter. Temperature sensor (RTD) is used for temperature sensing. The process parameter (Temperature) is controlled by microprocessor based digital indicating controller which manipulates heat input to the process. These units along with necessary piping and fitting are mounted on support frame designed for tabletop mounting.

The scope includes design, manufacturing, supply, installation commissioning of a Temperature Control Trainer. The trainer to be designed broadly using following equipments/ instruments with necessary interconnection using standard piping fittings. The trainer must have built in safety measures for its equipments, process and the user. To be supplied with instruction manual for conducting experiments. Temperature Transmitter: Universal Input , Output- 4-20 mATemperature Sensor: PT-100 RTDThyristorised Phase angle Control cardElectronic PID Controller: with Serial PC interface., Display SP/PV, Hi/LO Alarm, etc.Electric Oven with thermostat air circulation fan.Electrical Control Panel: For mounting control switches, indicating lamps, test points, Controller, etc.Suitable power supply for transmitters, controller other instruments if any. Inputs: Power Supply:- 220 V /- 10% , 50 Hz Single phase AC. Interface: The trainer must have suitable interface SCADA software connectivity for Data Acquisition and control from remote computerThe trainer needs to work as a sub unit for Distributed Control System Trainer Multi Process Control System Trainer supplied in this package Range of Experiments: Study of single loop Proportional (P), Integral (I) Derivative control actionStudy programming of PID controllers , Auto / manual selection, Local set Point (fixed ramp), PID parameter setting, configuration of measured variable in % and engineering unit, etc.Study of stability of single loop Temperature controllerDemonstrate the P- control action with offset, overshoot, instability optimum value of proportional band or gainDemonstrate the effect of Integral Control action and optimization of the integral (reset) time for temperature control Note: Any other experimental for temperature control loop trainer can also be offered as an alternative to meet the objective.

Temperature control trainer is designed for understanding the basic temperature control principles. The process setup consists of heating tank fitted with SSR controlled heater for on-line heating of the water. The flow of water can be manipulated and measured by rotameter. Temperature sensor (RTD) is used for temperature sensing. The process parameter (Temperature) is controlled by microprocessor based digital indicating controller which manipulates heat input to the process. These units along with necessary piping and fitting are mounted on support frame designed for tabletop mounting. The controller can be connected to computer through USB port for monitoring the process in SCADA mode. Product is supplied with 32 point demo version of SCADA software package.

Temperature Control Trainer and Control System Trainer manufacturers and Control System Lab Trainer and Analog Communication Trainer Exporters

We are ranked amongst the most trusted firms deeply engaged in offering a wide range of Temperature Control Trainer. Features: Robust design Long service lifeLess power consumption

The Temperature Control Trainer is designed for teaching the basic temperature control principles study in chemical and instrumentation engineering. For ease of understanding, the product is described with its major components. To study of proportional controller To study of proportional integral controller To study of proportional derivative controller To study of proportional integral derivative controller Tuning of controller (Closed loop method)Tuning of controller (Using Auto Tuning method)To study of control valve characteristics: Valve To study of SCADA system To study of Computer communication system RS 482 and RS 232

Our organization is widely reputed in offering Temperature Control Trainer to our clients. It is perfectly suited for understanding basic temperature control principles. It is equipped with heating tank and fitted with important parts. This control trainer is widely used in industries and has automatic mechanism. It has excellent control mechanism and is free from all types of defects. Furthermore, it can be easily installed. Features: Quality productFine finishReasonable price

Identification of the oven parameters Study of ON-OFF temperature control (with adjustable relay characteristics) Study of P, PI, PD PID controls having adj. Coefficients

Model: TCT Temperature Control Trainer Objective: To obtain the value of Temperature using PID controller. Features: System works on 230V AC Honeywell make PID is used. System controls ON-OFF through PID. Pre set levels can be Auto tuned. Interfacing Hardware and Software with USB to study SCADA operations MODBUS communication Multi drop and point to point Communication Server-Client communication System configured using RITTAL cabinet System is Table mounted Dimensions: W:530 mm, Ht:600 mm, D: 300 mm. RANGE OF EXPERIMENTS:- Study of proportional controller Study of proportional integral controller Study of proportional derivative controller Study of proportional integral derivative controller Tuning of controller (Closed loop method) Tuning of controller (Using Auto Tuning method)

TEMPERATURE CONTROL TRAINEROBJECTIVE: To obtain the value of Temperature using PID controller. FEATURES: System works on 230V AC Honeywell make PID is used.System controls ON-OFF through PID.Pre set levels can be Auto tuned.Interfacing Hardware and Software with USB to study SCADA operationsMODBUS communicationMulti drop and point to point CommunicationServer-Client communicationSystem configured using RITTAL cabinetSystem is Table mountedDimensions: W:530 mm, Ht:600 mm, D: 300 mm. RANGE OF EXPERIMENTS:- Study of proportional controllerStudy of proportional integral controllerStudy of proportional derivative controllerStudy of proportional integral derivative controllerTuning of controller (Closed loop method)Tuning of controller (Using Auto Tuning method)

Temperature Control System Trainer (Water)